Method for preparing high-purity quartz sand from kaolin tailings

A technology of kaolin tailings and high-purity quartz sand, which is applied in the direction of solid separation, recycling technology, mechanical material recovery, etc., can solve the problems of high processing cost, complicated operation, high roasting temperature, etc., and achieve the effect of low cost and simple operation

Pending Publication Date: 2021-08-10
ZHENGZHOU MINERALS COMPOSITIVE UTILIZATION RES INST CHINESE GEOLOGICAL ACAD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0010] In short, only grinding, grading, magnetic separation, gravity separation, flotation and other processes are used to purify the existing SiO 2 Low content, Fe 2 o 3 For problems such as high content, only the quality requirements for sand used in the middle and low-end glass industry can be obtained. To further improve the quality of quartz sand products, it is necessary to increase the roasting and acid leaching process. However, the roasting process temperature generally needs to be between 900-1100 ° C. It needs to be used above 50°C, and the leaching time is more than 2 hours. Therefore, although the purity of quartz obtained by the high-temperature roasting-acid leaching process is high, the roasting temperature is high, the energy consumption is large, the acid leaching time is long, and the operation is complicated. higher cost
Therefore, most companies generally only produce SiO 2 Greater than 99.3%, Fe 2 o 3 Sand for photovoltaic glass with a content of less than 80 μg / g, without further processing

Method used

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  • Method for preparing high-purity quartz sand from kaolin tailings
  • Method for preparing high-purity quartz sand from kaolin tailings
  • Method for preparing high-purity quartz sand from kaolin tailings

Examples

Experimental program
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Effect test

Embodiment 1

[0040] A kaolin tailings mine in Jiangxi, the main minerals are quartz, mica, feldspar, kaolinite, etc., and a small amount of minerals are rutile, tourmaline, etc. The analysis of the main elements of the ore is shown in Table 1. For the raw ore, it is stirred, scrubbed and classified first, and the +0.60mm particle size is separated, and the yield of +0.60mm particle size is 63.52%, which contains SiO 2 82.0%, Al 2 o 3 9.95%, Fe 2 o 3 0.73%. For the graded +0.6mm material, it is firstly ground with a rod mill, and then classified, and the +0.4mm material is returned to the mill to continue grinding. The -0.1mm material is thrown to make ceramsite or cement, and the 0.4mm-0.1mm material Enter high-gradient magnetic separators with field strengths of 0.8T and 1.2T for two magnetic separations to remove impurity minerals such as mica, magnetite, and ilmenite, and the non-magnetic materials after magnetic separation enter the two-stage spiral chute for gravity separation ...

Embodiment 2

[0050] A kaolin tailings in Jiangxi, the main minerals are quartz, mica, feldspar, diaspore, kaolinite, etc., and a small amount of minerals are rutile, tourmaline, zircon, etc. The main elements of the ore are analyzed in Table 4. For the raw ore, it is first stirred, scrubbed and classified, and the +0.60mm particle size is separated, and the yield of the +0.60mm particle size is 55.93%, which contains SiO 2 85.30%, Al 2 o 3 7.98%, Fe 2 o 3 0.51%. For the graded +0.6mm material, it is firstly ground with a rod mill, and then classified, and the +0.4mm material is returned to the mill to continue grinding. The -0.1mm material is thrown to make ceramsite or cement, and the 0.4mm-0.1mm material Enter high-gradient magnetic separators with field strengths of 0.8T and 1.2T for two magnetic separations to remove impurity minerals such as mica, magnetite, and ilmenite. Except for heavier minerals such as rutile, tourmaline and quartz intergrowth of weaker magnetic minerals, ...

Embodiment 3

[0060] The present embodiment is basically the same as Example 1, the difference is that in step (3), the concentration of the flotation pulp is 45%, and in mica reverse flotation, adding sulfuric acid to adjust the pH is 5, adding sulfuric acid to adjust the pH to the minerals at the bottom of the tank is 4, and the flotation agents and their dosage are shown in Table 7.

[0061] Table 7 Flotation agent dosage

[0062]

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Abstract

The invention provides a method for preparing high-purity quartz sand from kaolin tailings. The method comprises the following steps of stirring and scrubbing the kaolin tailings serving as raw ore, and screening to obtain materials with the particle size of +0.6 mm; conducting ore grinding on materials with the particle size of +0.6 mm, conducting grading, conducting magnetic separation operation on mineral aggregates with the particle size of 0.4 mm-0.1 mm to obtain magnetic materials and non-magnetic materials, conducting gravity separation operation on the non-magnetic materials to obtain gravity separation light minerals and gravity separation heavy minerals, and material regrinding operation and screening on the gravity separation light minerals to obtain minerals with the particle size of +0.1 mm ; and conducting flotation operation on the minerals with the particle size of +0.1 mm to obtain flotation concentrate, removing upper water from the flotation concentrate, conducting ultrasonic acid pickling, and screening to obtain coarse materials with the particle size of +0.1 mm, namely the high-purity quartz sand. By means of the method, the high-quality quartz concentrate product can be obtained, the processing time is short, the technological process is simple, energy consumption is low, and the obtained quartz concentrate is high in quality and can meet the quality requirement of high-purity quartz.

Description

technical field [0001] The invention relates to the technical field of kaolin tailings, in particular to a method for preparing high-purity quartz sand from kaolin tailings. Background technique [0002] In recent years, with technological progress and rapid economic development, the demand for quartz resources has increased sharply, not only in the new generation of information technology (optical fiber communication, electronic packaging), new energy (photovoltaic industry), new materials and other strategic emerging industries Wide range of applications, and in precision instruments, optical fiber communications, SiO 2 High-tech industries such as thin-film materials and aerospace and national defense are also more involved. These industries have higher requirements on the purity and particle size of quartz sand, and generally require SiO 2 Content greater than 99.9%, Fe 2 o 3 The content is less than 10μg / g (Fe content is less than 7μg / g), and the particle size requi...

Claims

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Application Information

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IPC IPC(8): B03B9/06
CPCB03B9/06Y02W30/60Y02W30/52
Inventor 邵伟华刘磊王守敬朱黎宽刘广学彭团儿
Owner ZHENGZHOU MINERALS COMPOSITIVE UTILIZATION RES INST CHINESE GEOLOGICAL ACAD
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