Preparation method of praseodymium-iron alloy

A ferroalloy and alloy technology, applied in the field of praseodymium-iron alloy preparation, can solve the problems of high local concentration of rare earth metals, affect product consistency, and high requirements for melting temperature, and achieve the improvement of industrial structure, development and market prospects, and high product quality. Effect

Active Publication Date: 2021-08-20
BAOTOU RES INST OF RARE EARTHS +1
View PDF3 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This method is the method commonly used at present, and its process technology is simple, can make multi-element master alloy or application alloy, but also has deficiency: 1) rare earth metal easily local concentration is too high in molten iron, produces segregation; 2) this method The raw materials used are rare earth metals, especially for medium and heavy rare earth metals, the preparation process is complicated and the cost is high; 3) The melting temperature is relatively high. Since rare earth metals and pure iron are used as raw materials, the melting temperature requirements are high
This method has low production cost and simple process, but it also has the following defects: the distribution of rare earth and iron in the alloy fluctuates greatly, it is difficult to control, and the distribution error is as high as 3%-5%, which affects product consistency

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Preparation method of praseodymium-iron alloy
  • Preparation method of praseodymium-iron alloy
  • Preparation method of praseodymium-iron alloy

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0041] The preparation process of the praseodymium-iron alloy used for producing rare earth steel comprises the following steps:

[0042] Step 1: Graphite is used as the electrolytic cell, the graphite plate is used as the anode, the iron rod is used as the self-consumable cathode, and there is a receiver containing the alloy under the cathode;

[0043] The material of the receiver can be one of iron, rare earth oxide, and boron nitride.

[0044] Step 2: In the fluoride molten salt electrolyte system of praseodymium fluoride and lithium fluoride, praseodymium oxide is used as the electrolytic raw material, and direct current is applied to electrolyze to obtain the praseodymium-iron master alloy;

[0045] Step 3: Using the praseodymium-iron master alloy and iron as raw materials, a fusion method is used to prepare the praseodymium-iron alloy that meets the requirements.

[0046] The equipment for melting praseodymium-iron master alloy into praseodymium-iron alloy is an interme...

Embodiment 1

[0052] A Φ600mm circular graphite electrolytic cell is used. The anode is composed of four graphite plates. The praseodymium fluoride in the electrolyte is 85wt%, the lithium fluoride is 15wt%, the cathode is a 70mm pure iron rod, the average current intensity is 4000A, and the anode current density is 0.5- 1.0A / cm 2 , cathode current density 5-15A / cm 2 , the electrolysis temperature was maintained at 900-1050 ° C, continuous electrolysis for 150 hours, 1112 kg of praseodymium oxide was consumed, and 1050 kg of praseodymium-iron alloy was obtained, with an average praseodymium content of 90% and a current efficiency of 88%. The alloy composition results are shown in Table 1.

[0053] Table 1 Composition analysis results of praseodymium-iron master alloy / wt%

[0054] Pr Fe C O P S Si mn 90.5 9.8 0.0082 0.0097 <0.01 <0.005 0.012 <0.005

[0055] Using the praseodymium-iron master alloy prepared in this example as a raw material, take 2 kg of pr...

Embodiment 2

[0059] A Φ600mm circular graphite electrolytic cell is used. The anode is composed of four graphite plates. The praseodymium fluoride in the electrolyte is 85wt%, the lithium fluoride is 15wt%, the cathode is a 70mm pure iron rod, the average current intensity is 4000A, and the anode current density is 0.5- 1.0A / cm 2 , cathode current density 5-15A / cm 2 , the electrolysis temperature was maintained at 900-1050°C, continuous electrolysis for 150 hours, 1112kg of praseodymium oxide was consumed, and 1050kg of praseodymium-iron alloy was produced, with an average praseodymium content of 90% and a current efficiency of 88%. The alloy composition results are shown in Table 3.

[0060] Table 3 Composition analysis results of praseodymium-iron master alloy / wt%

[0061]

[0062]

[0063] Using the praseodymium-iron master alloy prepared in this example as a raw material, take 4.5 kg of praseodymium-iron master alloy, add 10.5 kg of iron rods, and carry out smelting in a 30 kg i...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
strengthaaaaaaaaaa
strengthaaaaaaaaaa
strengthaaaaaaaaaa
Login to view more

Abstract

The invention discloses a preparation method of a praseodymium-iron alloy. The preparation method comprises the following steps: in equipment for electrolyzing a praseodymium-iron intermediate alloy, under a fluoride molten salt electrolyte system of praseodymium fluoride and lithium fluoride, direct current is introduced to electrolyze praseodymium oxide serving as an electrolysis raw material to obtain the praseodymium-iron intermediate alloy; and the praseodymium-iron intermediate alloy and iron serve as raw materials, the praseodymium-iron alloy is prepared through a melting and blending method, and the melting and blending process is carried out under the vacuum condition. According to the preparation method of the praseodymium-iron alloy, the praseodymium-iron alloy obtained after the praseodymium-iron intermediate alloy obtained through molten salt electrolysis is subjected to vacuum melting and blending is accurate in component control, due to the fact that melting is conducted under vacuum, the burning loss of rare earth is small, the yield is high, the praseodymium-iron alloy is uniform in component, small in segregation and low in impurity content, and when the praseodymium-iron alloy is applied to rare earth steel, the yield of rare earth is high, and the effect is remarkable.

Description

[0001] This patent application is a divisional application with application number: 201611173958.6, name: praseodymium-iron alloy and its preparation method, and application date: December 16, 2016. technical field [0002] The invention relates to a rare earth iron alloy technology, in particular to a preparation method of a praseodymium iron alloy. Background technique [0003] At present, steel is the largest metal structural material and is widely used in construction, energy, transportation, aerospace and other fields. The application and research of rare earths in steel have also developed rapidly. The addition of rare earths to molten steel can desulfurize, deoxidize, change the shape of inclusions, etc., and can improve the plasticity, stamping performance, wear resistance and welding performance of steel. Various rare earth steels such as rare earth steel plates for automobiles, die steels, rails, etc. have been widely used. [0004] The addition method of rare ear...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): C25C3/36C22C28/00C22C38/00C22C35/00
CPCC22C28/00C22C35/00C22C38/005C25C3/36
Inventor 刘玉宝张志宏张先恒陈国华于雅樵高日增杨鹏飞赵二雄吕卫东
Owner BAOTOU RES INST OF RARE EARTHS
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products