Cement-based anti-corrosion spraying material applied to steel chimney and preparation method of cement-based anti-corrosion spraying material

An anti-corrosion spraying, cement-based technology, applied in sustainable waste treatment, solid waste management, climate sustainability, etc., can solve problems such as sudden reduction in service time, cracking, and low density

Active Publication Date: 2021-09-10
华新超可隆新型建材科技(黄石)有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the anti-corrosion of the inner wall of the steel chimney after wet desulfurization mainly has three types. The first type is to use corrosion-resistant light-weight heat insulation products to paste the inner wall of the steel to isolate the contact between the flue gas and the inner wall of the steel, such as foamed glass bricks, but domestically produced ones Foam glass bricks have the defects of low density, easy penetration, poor acid and corrosion resistance, and poor temperature resistance, and the adhesive used to bond foam glass bricks will soften and deform at about 150°C, and the foam glass bricks are easy to separate from the adhesive, resulting in large areas. and because the strength and density of foamed glass bricks and adhesives are not enough, in the environment of high-speed scouring of flue gas, the wear resistance of foamed glass bricks is very poor, and the service life is also very short; In this way, acid-resistant and corrosion-resistant metal alloy sheets are usually used as the inner lining, among which titanium-steel composite plate is a more suitable inner lining material, which can achieve the functions of structure (steel) and anti-corrosion (tit...

Method used

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  • Cement-based anti-corrosion spraying material applied to steel chimney and preparation method of cement-based anti-corrosion spraying material
  • Cement-based anti-corrosion spraying material applied to steel chimney and preparation method of cement-based anti-corrosion spraying material
  • Cement-based anti-corrosion spraying material applied to steel chimney and preparation method of cement-based anti-corrosion spraying material

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preparation example Construction

[0038] The preparation method of the above-mentioned cement-based anticorrosion spraying material applied to steel chimneys comprises the following steps:

[0039] The step of preparing the premix: pour the cement, silica fume, powdered coal, quartz powder and quartz sand into the mixer and stir for 1-10 minutes, and mix evenly to prepare the premix;

[0040] Steps for preparing the finished product: add 60%-80% formula quantity of water and water reducer to the premix, stir for 2-20min, then add formula quantity of tackifier, toughener, anti-corrosion agent, remaining water and The admixture is continuously stirred for 2-10 minutes to obtain a cement-based anti-corrosion spraying material applied to a steel chimney.

Embodiment 1

[0042] A cement-based anti-corrosion spraying material applied to steel chimneys, comprising the following components in parts by weight:

[0043] 50 parts of cement, 15 parts of silica fume, 8 parts of fly ash, 5 parts of quartz powder, 180 parts of quartz sand, 0.5 parts of tackifier, 15 parts of toughening agent, 8 parts of corrosion inhibitor, 5 parts of water reducing agent, 35 parts of water share.

[0044] The cement is P.O52.5 ordinary Portland cement. The specific surface area of ​​silica fume is 17000m 2 / kg, SiO in silica fume 2 The mass content of silica fume 28d is 96%, and the activity index of silica fume 28d is 115%. Fly ash is superfine fly ash, and the specific surface area of ​​fly ash is 1710m 2 / kg, the loss on ignition of fly ash is 2.6%, and the 28d activity index of fly ash is 96%. SiO in quartz powder 2 The mass content of the quartz powder is 95%, and the specific surface area of ​​the quartz powder is 600m 2 / kg; the fineness modulus of quartz...

Embodiment 2

[0049] A cement-based anti-corrosion spraying material applied to steel chimneys, comprising the following components in parts by weight:

[0050] 100 parts of cement, 30 parts of silica fume, 22 parts of fly ash, 20 parts of quartz powder, 100 parts of quartz sand, 0.1 part of tackifier, 1 part of toughening agent, 0.5 part of anti-corrosion agent, 0.5 part of water reducer, 10 parts of water share.

[0051] The cement is P.O52.5 ordinary Portland cement. The specific surface area of ​​silica fume is 18000m 2 / kg, SiO in silica fume 2 The mass content of silica fume 28d is 97%, and the activity index of silica fume 28d is 120%. The fly ash is superfine fly ash, and the specific surface area of ​​the fly ash is 1700m 2 / kg, the loss on ignition of fly ash is 2.8%, and the 28d activity index of fly ash is 98%. SiO in quartz powder 2 The mass content of the quartz powder is 97%, and the specific surface area of ​​the quartz powder is 650m 2 / kg; the fineness modulus of qu...

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Abstract

The invention discloses a cement-based anti-corrosion spraying material applied to a steel chimney. The cement-based anti-corrosion spraying material comprises the following components in parts by weight: 50-100 parts of cement, 15-30 parts of silica fume, 8-22 parts of fly ash, 5-20 parts of quartz powder, 100-180 parts of quartz sand, 0.1-0.5 part of a tackifier, 1-15 parts of a flexibilizer, 0.5-8 parts of an anti-corrosion agent, 0.5-5 parts of a water reducing agent and 10-35 parts of water. The cement-based anti-corrosion spraying material disclosed by the invention has various properties such as high temperature resistance, acid corrosion resistance, water resistance, sagging resistance and the like, is excellent in mechanical property, durability and construction performance and long in service life, and has important practical value in anti-corrosion application of steel chimneys. The invention further discloses a preparation method of the cement-based anti-corrosion spraying material, the preparation method is simple and convenient to operate, preparation conditions are easy to control, the production cost is low, and the cost of steel chimney anti-corrosion construction can be effectively reduced.

Description

technical field [0001] The invention relates to the technical field of chimney anticorrosion, in particular to a cement-based anticorrosion spraying material applied to steel chimneys and a preparation method thereof. Background technique [0002] Cement plants will generate extremely high heat and a lot of corrosive gases during the production process, which will eventually be discharged through the chimney, making the steel chimney in the harsh service environment such as high temperature and corrosion for a long time, which puts forward higher requirements for the performance of the steel chimney . Therefore, more and more people have begun to research and develop the anticorrosion of steel chimneys. [0003] At present, the anti-corrosion of the inner wall of the steel chimney after wet desulfurization mainly has three types. The first type is to use corrosion-resistant light-weight heat insulation products to paste the inner wall of the steel to isolate the contact bet...

Claims

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Application Information

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IPC IPC(8): C04B28/04C04B14/06C04B18/08C04B18/14C04B24/28C04B111/26
CPCC04B28/04C04B18/146C04B18/08C04B14/06C04B24/281C04B2111/00155C04B2111/00525C04B2111/26C04B2201/50C04B2111/2015C04B2103/44C04B2103/61C04B2103/302Y02W30/91
Inventor 商得辰耿春东梅向福张文进余松柏
Owner 华新超可隆新型建材科技(黄石)有限公司
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