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Micropittingcorrosion resisting wind power gear oil and preparation method thereof

An anti-micropitting and gear oil technology, applied in the petroleum industry, lubricating compositions, etc., can solve problems such as large temperature difference between day and night, broken teeth, and gear micropitting

Active Publication Date: 2021-11-09
石家庄新泰特种油有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

my country's wind turbines are mainly installed in Inner Mongolia, Gansu, Xinjiang and coastal areas rich in wind energy resources. The operating environment of wind power equipment is relatively harsh, with large temperature differences between day and night, and are easily affected by environmental factors such as humidity and seawater corrosion. The long-term low-speed and heavy-load working conditions of the box itself can easily cause fatigue and wear of the gears, so the gears generally have micropitting
In fact, micropitting will lead to tiny cracks and pits on the tooth surface, causing noise and vibration, affecting the meshing accuracy of the gears, and in severe cases, it will cause broken teeth and affect the operating life of the overall equipment

Method used

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  • Micropittingcorrosion resisting wind power gear oil and preparation method thereof
  • Micropittingcorrosion resisting wind power gear oil and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] An anti-micro-pitting wind power gear oil, comprising the following components in parts by mass: 50 parts of a blended base oil, 8 parts of an anti-micro-pitting compound agent, 2 parts of diisooctyl diphenylamine, and 2 parts of thiadiazole derivatives , 1 part of pour point depressant and 0.8 part of polysiloxane, wherein the blending base oil is polyalphaolefin, metallocene polyalphaolefin, alkyl naphthalene and castor oil with a mass ratio of 3:1:1.5:0.4, anti-microscopic The pitting corrosion compounding agent is polyethylene adipate diol, polyricinoleate and triethanolamine borate with a mass ratio of 1:0.8:1.2, and the pour point depressant is a polymer with a mass ratio of 1:0.5. Acrylates and Diethylenetriamine.

[0033] Its preparation method comprises the following steps:

[0034] Step A, take by weighing each component by the component weight percentage of above-mentioned anti-micropitting wind power gear oil, standby;

[0035] Step B, mixing polyalphaolef...

Embodiment 2

[0038] An anti-micro-pitting wind power gear oil, comprising the following components in parts by mass: 45-65 parts of a blended base oil, 5-10 parts of an anti-micro-pitting compound agent, 2-5 parts of diisooctyl diphenylamine, 1.5-2.5 parts of oxadiazole derivatives, 0.5-2 parts of pour point depressant and 0.5-2 parts of polysiloxane, wherein, the blending base oil is polyalphaolefin, metallocene polyolefin with mass ratio of 2.5:1.2:1.2:0.3 Alpha olefin, alkyl naphthalene and castor oil, anti-micropitting compounding agent is polytrimethylene succinate diol, polyricinoleate and diethanolamine borate in mass ratio of 1:0.6:1.2, pour point depressant It is polyacrylate and ethanolamine with a mass ratio of 1.2:0.5.

[0039] Its preparation method comprises the following steps:

[0040] Step A, take by weighing each component by the component weight percentage of above-mentioned anti-micropitting wind power gear oil, standby;

[0041] Step B, mixing polyalphaolefin, metalloc...

Embodiment 3

[0044] An anti-micro-pitting wind power gear oil, comprising the following components in parts by mass: 65 parts of a blended base oil, 8 parts of an anti-micro-pitting compound agent, 4 parts of dinonyl diphenylamine, and 2 parts of benzotriazole derivatives parts, 0.5-2 parts of pour point depressant and 0.5-2 parts of polysiloxane, wherein the blending base oil is polyalphaolefin, metallocene polyalphaolefin, alkylnaphthalene and Castor oil, anti-micropitting compound agent is polytrimethylene succinate diol, polyricinoleate and triethanolamine borate with mass ratio of 1:0.6:1.2, pour point depressant is mass ratio of 1:0.6 of polyacrylates and diethylenetriamine.

[0045] Its preparation method comprises the following steps:

[0046] Step A, take by weighing each component by the component weight percentage of above-mentioned anti-micropitting wind power gear oil, standby;

[0047] Step B, mixing polyalphaolefin, metallocene polyalphaolefin, alkylnaphthalene and castor ...

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Abstract

The invention relates to the technical field of wind driven generator gear oil, and especially relates to a micropittingcorrosion resisting wind power gear oil and a preparation method thereof. The micropittingcorrosion resisting wind power gear oil is prepared from, by mass, 45-65 parts of blended base oil, 5-10 parts of a micropittingcorrosion resisting complexing agent, 2-5 parts of an amine antioxidant, 1.5-2.5 parts of a metal deactivator, 0.5-2 parts of a pour point depressant and 0.5-2 parts of a defoaming agent, wherein the blend base oil comprises poly-alpha olefin, metallocene poly-alpha olefin, alkyl naphthalene and castor oil; and the micropitting corrosion resisting complexing agent comprises polyester polyol, poly ricinoleate and alcohol amine type boric acid ester. The gear oil provided by the invention is good in compatibility, can give full play to the functions of the components, has excellent micro pitting corrosion resistance through the synergistic effect of the different components, has high-temperature oxidation resistance, defoaming performance and low-temperature fluidity at the same time, can normally work in extreme high and low temperature climates, and prolongs the service life of equipment.

Description

technical field [0001] The invention relates to the technical field of wind turbine gear oil, in particular to an anti-micropitting wind turbine gear oil and a preparation method thereof. Background technique [0002] Under the dual pressure of energy crisis and environmental pollution, vigorously developing renewable resources has become a new development trend. As a successful case in the field of new energy, wind power has developed rapidly in recent years. my country's wind turbines are mainly installed in remote areas with rich wind energy resources such as Inner Mongolia, Gansu, Xinjiang and the coast. The operating environment of wind power equipment is relatively harsh, the temperature difference between day and night is large, and it is easily affected by environmental factors such as humidity and seawater corrosion. The long-term low-speed and heavy-load working conditions of the box itself can easily cause gear fatigue wear. Therefore, micro-pitting corrosion is co...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10M169/04C10N40/04C10N30/02C10N30/06C10N30/08C10N30/10C10N30/12C10N30/18
CPCC10M169/048C10M2205/0206C10M2203/065C10M2207/402C10M2209/102C10M2207/286C10M2227/061C10M2209/084C10M2215/04C10M2215/064C10M2219/106C10M2229/02C10M2215/042C10M2215/223C10N2040/04C10N2030/02C10N2030/06C10N2030/12C10N2030/08C10N2030/10C10N2030/18C10N2030/72C10N2030/56
Inventor 杨杰张慧财李学兵周志刚刘想甄海超刘龙
Owner 石家庄新泰特种油有限公司