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Hyper-branched epoxy zinc-rich coating and preparation method thereof

A technology of epoxy zinc-rich paint and zinc powder, which is applied in the field of paint, can solve the problems of affecting the water penetration resistance and corrosion resistance of the coating, restricting the application of graphene, and reducing the adhesion of the coating, so as to achieve storage stability and durability. Improved corrosion performance, good flexibility, and low VOC content

Inactive Publication Date: 2021-11-26
JIANGSU CHAMPION TECHNOLOGY GROUP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, as an inert material, graphene has limited compatibility with organic resins, which limits the application of graphene in epoxy zinc-rich coatings; the density difference between zinc powder and graphene oxide is large, which may easily cause graphene There is a gradient distribution in the layer structure, which reduces the adhesion of the coating and affects the water penetration resistance and anti-corrosion ability of the coating.

Method used

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  • Hyper-branched epoxy zinc-rich coating and preparation method thereof
  • Hyper-branched epoxy zinc-rich coating and preparation method thereof

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preparation example Construction

[0045] The preparation method of polyaniline grafted graphene oxide of the present invention preferably comprises the following steps:

[0046] 1) Carrying out grafting reaction of m-phenylenediamine and graphene oxide in an ethanol solution, sequentially refining, washing and drying the grafted product to obtain m-phenylenediamine grafted graphene oxide;

[0047] 2) Mix m-phenylenediamine-grafted graphene oxide, aniline, ammonium persulfate solution and ethanol solution for reaction, and sequentially refine, wash and dry the reaction product to obtain polyaniline-grafted graphene oxide.

[0048] The mass volume ratio of m-phenylenediamine, graphene oxide and ethanol solution in step 1) of the present invention is preferably 2-4g: 0.1-0.5g: 5-8mL, more preferably 3g: 0.2-0.4g: 6-7mL , more preferably 3g:0.3g:6.5mL.

[0049] The m-phenylenediamine of the present invention has large steric hindrance and can effectively improve the agglomeration problem of graphene oxide; the two ...

Embodiment 1

[0062] 2 kg of m-phenylenediamine was uniformly mixed in 5 L of ethanol solution (55% by mass), then 0.1 kg of graphene oxide was added, mixed well, and grafted at 78° C. for 3 h. The obtained grafted product was sieved to obtain a powder with a particle size of 0.48 μm, which was washed twice with absolute ethanol and then dried at 72° C. for 6 h to obtain m-phenylenediamine grafted graphene oxide. After m-phenylenediamine grafted graphene oxide was mixed uniformly in 6L ethanol solution (mass fraction is 55%), then add 2kg aniline, finally add 2L ammonium persulfate solution (mass fraction of ammonium persulfate is 6%), Reacted at 6°C for 8 hours, and sieved the product after the reaction to obtain a powder with a particle size of 0.46 μm, washed twice with absolute ethanol and dried at 72°C for 6 hours to obtain polyaniline-grafted graphene oxide.

[0063] 1kg flake zinc powder (particle size is 10 μm), 3kg spherical zinc powder (particle size is 10 μm), 0.9kg diethylenetri...

Embodiment 2

[0065] After mixing 3.8kg of m-phenylenediamine in 7.8L of ethanol solution (70% by mass), 0.45kg of graphene oxide was added, mixed well, and grafted at 88°C for 1 hour. The obtained grafted product was sieved to obtain a powder with a particle size of 0.32 μm, which was washed with absolute ethanol three times and then dried at 78° C. for 4 h to obtain m-phenylenediamine grafted graphene oxide. After m-phenylenediamine grafted graphene oxide was mixed uniformly in 8L ethanol solution (mass fraction is 70%), then add 4kg aniline, finally add 4L ammonium persulfate solution (mass fraction of ammonium persulfate is 9%), React at 1°C for 6 hours, and sieve the product after the reaction to obtain a powder with a particle size of 0.32 μm, wash with absolute ethanol three times and dry at 78°C for 4 hours to obtain polyaniline-grafted graphene oxide.

[0066] 1.2kg flake zinc powder (particle size 18μm), 4.8kg spherical zinc powder (particle size 18μm), 0.7kg p-phenylenediamine, 0...

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Abstract

The invention belongs to the technical field of coatings. The invention provides a hyper-branched epoxy zinc-rich coating. The hyper-branched epoxy zinc-rich coating comprises a component A and a component B in a mass ratio of (1-2): 1, wherein the component A comprises the following components in parts by mass: 45-60 parts of zinc powder, 8-15 parts of a curing agent, 0.1-0.3 part of a defoaming agent, 0.1-0.4 part of a dispersing agent, 0.5-2 parts of a filler and 12-20 parts of a solvent; and the component B is prepared from the following components in parts by mass: 50 to 65 parts of organic silicon modified epoxy resin emulsion and 3 to 6 parts of polyaniline grafted graphene oxide. The invention also provides a preparation method of the hyper-branched epoxy zinc-rich coating. The hyper-branched epoxy zinc-rich coating disclosed by the invention has good flexibility, adhesive force, salt spray resistance, water resistance and impact resistance, the storage stability and the corrosion resistance are remarkably improved, the mechanical property is excellent, and the service life is prolonged.

Description

technical field [0001] The invention relates to the technical field of coatings, in particular to a hyperbranched epoxy zinc-rich coating and a preparation method thereof. Background technique [0002] Epoxy zinc-rich coating is a heavy-duty anti-corrosion coating with excellent corrosion resistance, which has been applied to various fields of industrial anti-corrosion. The anti-corrosion mechanism of zinc-rich coatings is mainly that zinc plays the role of cathodic protection, that is, to protect steel by sacrificing zinc powder in a corrosive environment. In order to fully exert the cathodic protection effect of the zinc-rich coating, a large amount of zinc powder is often added to the coating. However, if the content of zinc is too high, the pores of the coating will increase and the flatness will be poor, resulting in a decrease in the adhesion, impact resistance and mechanical properties of the coating, which will cause the coating to fall off due to collision during c...

Claims

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Application Information

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IPC IPC(8): C09D163/00C09D5/10C09D7/62C09D7/20C09D7/61
CPCC09D163/00C09D5/106C09D7/62C09D7/20C09D7/61C09D7/70C08K2003/2227C08K2003/2237C08K7/00C08K7/18C08K9/08C08K3/042C08K3/22C08K7/26
Inventor 谢海唐帆
Owner JIANGSU CHAMPION TECHNOLOGY GROUP CO LTD