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Hollow cast ingot inner hole casting device

A hollow ingot and inner hole technology, applied in ingot workshops, foundry workshops, casting equipment, etc., can solve the problems of solid ingot quality, large volume, affecting the pass rate of ingots, unstable casting quality, etc., to improve mechanical strength Performance and uniformity, improvement of microstructure uniformity, and the effect of solving the increase in production cost

Active Publication Date: 2022-01-28
内蒙古展华科技有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In the prior art, the cast solid ingot is usually used, and then punched by a drilling machine or pressure pierced and then inserted into a mandrel for extrusion. Satisfied with large diameter and large volume, when the large diameter ingot is solidified, it is easy to form serious casting defects, such as shrinkage cavity, shrinkage porosity, inclusions, etc., and due to the slow cooling rate inside the ingot, coarse grains and serious uneven structure occur Phenomenon, thus affecting the pass rate of ingots, on the other hand, using a drilling machine to drill holes will lose a large amount of alloy materials, and the piercing process is extremely difficult for high-strength alloys, and the quality and volume of solid ingots are large, and transportation after casting , The secondary drilling process needs to invest a lot of manpower and material resources, resulting in reduced production efficiency, unstable casting quality, and increased production costs.

Method used

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  • Hollow cast ingot inner hole casting device
  • Hollow cast ingot inner hole casting device
  • Hollow cast ingot inner hole casting device

Examples

Experimental program
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Effect test

Embodiment 1

[0030] In this embodiment, for the device for casting the inner hole of the hollow ingot, please refer to figure 1 , comprising an ingot mold 1, a first liquid inlet 2, a second liquid inlet 3 and a third liquid inlet 4 are fluidly communicated on the side wall of the ingot mold 1 from bottom to top along its height direction, and the A cooling and forming mechanism is inserted into the ingot mold 1, a lifting mechanism is arranged above the cooling and forming mechanism, a connecting pipe 9 is arranged on the top of the cooling and forming mechanism, and a connecting seat 30 is arranged on the top of the connecting pipe 9. The top of the connecting seat 30 is fixedly connected with the driving end of the lifting mechanism, the oscillator 10 is arranged in the cooling forming mechanism, the liquid inlet end of the cooling forming mechanism is connected with the cooling mechanism, and the lifting mechanism drives the The cooling forming mechanism moves along the height directio...

Embodiment 2

[0039] see Image 6In this embodiment, an external crystallizer 26 is arranged on the outer wall of the ingot mold 1, and the upper part of the side wall of the external crystallizer 26 is connected with an external crystallizer water inlet 28, and the lower part of the side wall of the external crystallizer 26 is connected with an external crystallizer. The crystallizer water inlet 27, the bottom of the ingot mold 1 is an ingot tray 29 with a central hole, and the edge of the ingot tray 29 is sealed with the inner wall of the ingot mold 1, and the crystallizer 7 is inserted into the central hole of the ingot tray 29 , the metal liquid enters the ingot mold 1 through the first liquid inlet at the top of the ingot mold 1;

[0040] The top of the crystallizer 7 is fixedly connected with a connecting pipe 9, and the bottom end of the connecting pipe 9 is covered with a refractory material sleeve 5, the bottom of the refractory material sleeve 5 is fixedly connected with the top o...

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Abstract

The invention discloses a hollow cast ingot inner hole casting device which comprises an ingot mold. A cooling forming mechanism is inserted into the ingot mold, a lifting mechanism is arranged above the cooling forming mechanism, a connecting pipe is arranged at the top end of the cooling forming mechanism, and a connecting seat is arranged at the top end of the connecting pipe. The top of the connecting seat is fixedly connected with the driving end of the lifting mechanism, an oscillator is arranged in the cooling forming mechanism, and a cooling mechanism is in fluid communication with the liquid inlet end of the cooling forming mechanism. By arranging the ingot mold with the mounting hole in the bottom, cooperating with the crystallizer and cooperating with the lifting mechanism, a metal ingot with a hollow structure can be cast, casting defects are remarkably reduced, troubles caused by later secondary transferring and drilling are avoided, metal material waste caused by drilling is reduced, the metal smelting amount is effectively reduced, the purposes of energy conservation and emission reduction are achieved, production efficiency is improved, ingot casting quality is improved, and the problem that production cost is increased is solved.

Description

technical field [0001] The invention relates to the technical field of metal or alloy ingot casting. Specifically, it is a device for casting the inner hole of a hollow ingot. Background technique [0002] Metal and alloy pipes are widely used in thermal pipelines, pulverized coal transportation, oil or natural gas transportation, slurry transportation and corrosive chemical raw material transportation. Most of these pipes have the characteristics of large diameter, thick wall and long length, and some are also To withstand internal pressure, corrosion, wear, etc., the quality requirements of the pipeline are very high, and it is difficult to adopt the conventional welding forming process after the plate is crimped. [0003] In the prior art, a solid ingot is usually cast, and then punched by a drilling machine or pressure pierced and then inserted into a mandrel for extrusion. The cast blank must also meet the requirements of large diameter and large volume, and it is easy...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D7/04B22D7/06B22D7/12B22D9/00B22D27/08B22D27/04
CPCB22D7/06B22D7/064B22D7/04B22D7/12B22D9/003B22D27/08B22D27/04Y02E30/30
Inventor 闫华史志铭
Owner 内蒙古展华科技有限公司
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