Unlock instant, AI-driven research and patent intelligence for your innovation.

Sizing agent composition, carbon fiber material and composite material

A carbon fiber material and carbon fiber substrate technology, applied in the direction of carbon fiber, fiber type, fiber treatment, etc., can solve the problems of carbon fiber adhesion, difficult storage of sizing agent, easy moisture absorption and adhesion of carbon fiber materials, etc., so as to avoid carbon fiber adhesion and inhibit time hardening Defects, the effect of improving the combination

Pending Publication Date: 2022-03-18
FORMOSA PLASTICS CORP
View PDF1 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Another kind of existing sizing agent mixes epoxy resin, acrylate compound, and the polyester resin of bisphenol skeleton and polyoxyethylene chain, although this kind of sizing agent can effectively suppress the hairiness defect of carbon fiber, and can improve carbon fiber and The combination between the resin substrates, but the ester groups contained in it are still easy to absorb moisture in the air, which leads to the defect of carbon fiber adhesion
[0005] In view of this, there is an urgent need to provide a sizing agent composition, carbon fiber material and composite material to improve the defects of the existing sizing agent that are not easy to store and the carbon fiber material is easy to absorb moisture and stick, and to improve the bonding between the carbon fiber material and the resin substrate

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Sizing agent composition, carbon fiber material and composite material
  • Sizing agent composition, carbon fiber material and composite material
  • Sizing agent composition, carbon fiber material and composite material

Examples

Experimental program
Comparison scheme
Effect test

Synthetic example

[0064] In a nitrogen atmosphere, 40 g of polyoxyxylene (PPO) was dissolved in toluene at 90° C., and 4 g of dicyclopentadiene phenol novolac (Dicyclopentadiene Phenol Novolac; DCPDNO) was added. Then, 4 grams of benzoyl peroxide (BPO) was slowly dropped in to carry out the reaction. After reacting for 3 hours, the temperature was cooled to room temperature, and purified with methanol to obtain a pale yellow precipitate. Next, using Na 2 CO 3 Excess BPO was removed, and water was removed under vacuum at 110°C to obtain the dicyclopentadiene compound represented by the following formula (III). Among them, R 1 with R 2 represents a hydrogen atom, and R 3Represents the functional group shown in the aforementioned formula (I-3), wherein m represents the number of BPO molecular repeating units, and m represents 1 to 5.

[0065]

[0066] Preparation of sizing agent and carbon fiber material

Embodiment 1

[0068] With the epoxy compound (A-1) of 30 weight parts, the dicyclopentadiene compound (B-1) of 2 weight parts, the surfactant (C-1) of 4.8 weight parts and the surfactant (C-1) of 1.6 weight parts C-4) Heat above melting point and mix with IKA mixer. After mixing evenly, cool down to the boiling point temperature of the surfactant (C-1). Then, adjust the rotational speed to 5000rpm to 10000rpm, and slowly drop 61.6 parts by weight of water within 2 hours to prepare the sizing agent of Example 1.

[0069] Further, according to the foregoing description, and the prior art and equipment of the sizing process, the carbon fiber substrate (containing 12,000 single-bundle fibers. The strength of a single-bundle fiber is about 4900MPa, and its modulus is 250GPa) is impregnated with The sizing agent is dipped in the tank, and the carbon fiber substrate whose surface has been impregnated with the sizing agent is conveyed by the godet roller. Next, a drying step is performed at a tem...

Embodiment 2 to Embodiment 20

[0074] Example 2 to Example 20 use the same preparation method as the sizing agent and carbon fiber material in Example 1, the difference is that the type and usage amount of raw materials in the sizing agent are changed in Example 2 to Example 20, and its formula and evaluation results They are shown in Table 1, and will not be repeated here. Wherein, the sizing ratio of the carbon fiber materials in Example 2 to Example 20 is controlled at 0.8% by weight to 1.2% by weight.

[0075] Table 1

[0076]

[0077] A1 commercially available product with model number NPEL 128

[0078] A2 commercially available product with model number NPEL 170

[0079] A-3 Commercially available products whose model number is NPPN 640

[0080] A-4 Commercially available products with model number HP-5000

[0081] B-1 commercially available product with model number ERM-6140

[0082] B-2 Commercially available products whose model is XD-100

[0083] B3 A commercially available product with t...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Epoxy equivalentaaaaaaaaaa
Particle sizeaaaaaaaaaa
Particle sizeaaaaaaaaaa
Login to View More

Abstract

The invention relates to a sizing agent composition, a carbon fiber material and a composite material. The sizing agent composition comprises a specific composition, so that a sizing agent with a specific droplet particle size can be prepared. The prepared sizing agent has good emulsification stability, and can effectively improve the moisture absorption rate and the size change rate of the carbon fiber material. In addition, the sizing agent can improve the bonding property of the carbon fiber material and the resin base material, so that the property of the prepared composite material is improved.

Description

technical field [0001] The present invention relates to a sizing agent composition, and in particular provides a sizing agent composition that can effectively reduce the moisture absorption rate and dimensional change rate of carbon fiber materials and has good bonding with carbon fiber substrates, and carbon fiber materials containing the sizing agent , and the resulting composite material. Background technique [0002] Due to its light weight and good mechanical properties, carbon fiber is often used as a reinforcement material for resin substrates to form composite materials. However, carbon fiber is relatively hard and brittle, and has a small expansion rate, so it is easy to produce hairiness or broken filaments due to friction during processing, which reduces its mechanical strength and wettability, and further reduces the properties of the formed composite material. [0003] In order to reduce hairiness defects of carbon fibers, sizing agent is usually coated on the ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): D06M15/55D06M15/37D06M15/53D06M101/40
CPCD06M15/55D06M15/37D06M15/53D06M2101/40D06M2200/40D06M13/11D06M13/07D06M13/152D06M13/02D06M13/345C08K9/04D01F9/12D01F11/14
Inventor 陈宣吟黄龙田
Owner FORMOSA PLASTICS CORP