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Preparation method of rare earth erbium-iron alloy and rare earth erbium-iron alloy

A ferroalloy and rare earth technology, applied in the field of preparation of rare earth erbium iron alloy, can solve the problems of high production energy consumption, high production cost, low production capacity, etc., and achieve the effects of good sustainability, reduced energy consumption and production cost, and high production capacity

Pending Publication Date: 2022-04-05
赣州市天成稀土新材料工贸有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the use of vacuum reduction method for production, its production energy consumption is still high, and expensive vacuum reduction equipment and tungsten, molybdenum crucibles, etc. are required, resulting in high production costs and low production capacity.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0020] In an embodiment of the present invention, a preparation method of a rare earth erbium-iron alloy and a rare earth erbium-iron alloy, the method uses a graphite crucible as an electrolytic cell; a graphite sheet as an anode; a pure iron rod with a purity >99% as a cathode; device; erbium oxide as the raw material; barium fluoride and sodium fluoride as the binary system electrolyte, wherein the mass fraction of sodium fluoride is 5% to 35%, and the mass fraction of barium fluoride is 65% to 95%; at 1090 The electrolysis is carried out in the temperature range of ~1110°C, and the average current is controlled at 4000-4500A, and the average voltage is 12-15V, which specifically includes the following steps:

[0021] S1: Dry the electrolytic cell with an arcing machine or a heating element oven for 12 to 28 hours, and dry the furnace body;

[0022] S2: Turn on the power of the arcing machine to 48Kw, and continuously add a binary system electrolyte composed of barium fluor...

Embodiment 1

[0032] A 550mm circular graphite electrolytic cell is used, the electrolytic cell is placed in a small steel sleeve, the surrounding is filled with graphite powder, the upper opening is sealed with refractory cement, and the corundum gasket is installed, and the small steel sleeve is placed on the steel furnace shell Insulation materials, refractory materials and thermal insulation materials are filled around, and the cover plate is installed. The anode is composed of 4 graphite sheets, which specifically includes the following steps:

[0033] S1: Oven the electrolytic cell with an arc striker or a heating element for 12 hours, and dry the furnace body;

[0034] S2: Turn on the power of the arcing machine to 48Kw, and continuously add a binary system electrolyte composed of barium fluoride and sodium fluoride into the furnace;

[0035] S3: After the electrolyte melts and reaches 10cm below the upper edge of the electrolytic cell, place the iron crucible in the center of the fu...

Embodiment 2

[0044] A 600mm circular graphite electrolytic cell is used, and the electrolytic cell is placed in a small steel sleeve, filled with graphite powder around it, sealed with refractory cement, and the corundum gasket is installed, and then the small steel sleeve is placed on the steel furnace shell Insulation materials, refractory materials and thermal insulation materials are filled around, and the cover plate is installed. The anode is composed of 4 graphite sheets, which specifically includes the following steps:

[0045] S1: Dry the electrolytic cell with an arc striker or a heating element oven for 16 hours, and dry the furnace body;

[0046] S2: Turn on the power of the arcing machine to 48Kw, and continuously add a binary system electrolyte composed of barium fluoride and sodium fluoride into the furnace;

[0047] S3: After the electrolyte melts and reaches 10cm below the upper edge of the electrolytic cell, place the iron crucible in the center of the furnace bottom, pla...

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Abstract

The invention relates to a preparation method of a rare earth erbium-iron alloy and the rare earth erbium-iron alloy. According to the method, a graphite crucible is used as an electrolytic bath; a graphite flake is an anode; a pure iron rod is used as a cathode; the iron crucible is a metal receiver; erbium oxide is used as a raw material; the method comprises the following steps of: electrolyzing at the temperature of between 1,090 and 1,110 DEG C with the current of between 4,000 and 4,500 A and the voltage of between 12 and 15 V by taking sodium hydroxide as a cathode, barium fluoride and sodium fluoride as a binary system electrolyte, and drying an electrolytic bath; adding a binary system electrolyte, melting to a certain degree, placing an iron crucible in the center of the furnace bottom, placing a pure iron rod above the iron crucible, and starting electrolysis; adding erbium oxide, and adjusting the purity of the iron rod in time; and after electrolyzing for a period of time, taking out the iron crucible, pouring into an ingot, cooling and demolding to obtain the erbium-iron alloy. In the prepared rare earth erbium-iron alloy, the mass fraction of iron is 15.1%-18.2%, and the mass fraction of erbium is 81.3%-84.4%; the method is low in energy consumption, high in productivity, small in deviation and convenient for large-scale production.

Description

technical field [0001] The invention relates to the related technical field of rare earth erbium-iron alloy, in particular to a preparation method of rare earth erbium-iron alloy and the rare earth erbium-iron alloy. Background technique [0002] There are two main methods for the preparation of erbium-iron alloys: metal doping high-temperature mutual dissolution method and fluoride vacuum calcithermal reduction method. [0003] For the high-temperature mutual-dissolution method, metal erbium is produced first, and then metal erbium and pure iron are used to dissolve each other at high temperature in a vacuum environment, which has the characteristics of simple production method. The impurity content of the erbium-iron alloy produced by the doping method is relatively high, its production energy consumption is high, and the cost is high, and metal erbium can be produced by electrolysis in theory, but because its electrolysis temperature is as high as 1461 ° C, this method pr...

Claims

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Application Information

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IPC IPC(8): C25C3/34C25C7/06
Inventor 罗林生陈睿文陈宗华邹珺
Owner 赣州市天成稀土新材料工贸有限公司
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