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Neodymium-iron-boron particle continuous composite coating device and neodymium-iron-boron grain boundary depth regulation and control method

A composite coating and NdFeB technology, applied in the application of magnetic film to substrate, inductance/transformer/magnet manufacturing, magnetic materials, etc., to improve the performance of magnets, improve corrosion resistance, and improve the comprehensive utilization efficiency of rare earths.

Active Publication Date: 2022-04-05
山西金山磁材有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0014] In order to solve the problem of deep control of sintered NdFeB grain boundaries, the present invention improves the magnetocrystalline anisotropy field of the epitaxial layer of the main phase, improves the grain boundary distribution, improves the demagnetic coupling ability, and reduces the electrode potential difference between the main phase and the grain boundary phase. To improve the corrosion resistance of magnets, reconstruct continuous and complete grain boundaries and improve the mechanical properties of magnets, a continuous composite coating device for NdFeB particles and a method for controlling the depth of NdFeB grain boundaries using this device are provided

Method used

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  • Neodymium-iron-boron particle continuous composite coating device and neodymium-iron-boron grain boundary depth regulation and control method

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0073] 1. Preparation of substrate flakes. Formulate PrNd29.5, Co1, Cu0.1, Al0.2, Ga0.5, Nb0.05, B0.97, Fe67.68 according to the mass ratio of the substrate, and put the ingredients into the crucible of the vacuum quick-setting furnace, and evacuate to 5 *10 -2 Pa, and then filled with argon, when the pressure reaches 35KPa, start high-power heating; set the melting temperature to 1465±5°C, reduce the heating power after refining for 3 minutes, start casting the alloy liquid at the casting temperature of 1460°C, and throw the belt roller The line speed was set at 1.25m / s, and the average thickness of the prepared flakes was 0.21mm, cooled to 40°C and released from the furnace.

[0074] 2. Shake the slices and crush them. The flakes are introduced into the secondary crusher, mechanically pulverized under the protection of nitrogen, the gas pressure and the size of the separator are adjusted, and the average particle size of the particles is controlled at 0.21 mm.

[0075] 3....

Embodiment 2

[0091] 1. Preparation of substrate flakes. Formulate PrNd29, Ho0.3, Dy1, Tb0.5, Co1, Cu0.1, Al0.2, Ga0.5, B0.95, Fe66.45 ingredients according to the mass ratio of the substrate and put them into the crucible of the vacuum quick-setting furnace, pump Vacuum to 5*10 -2 Pa, and then filled with argon, when the pressure reaches 35KPa, start high-power heating; set the melting temperature to 1445±5°C, reduce the heating power after refining for 3 minutes, start casting the alloy liquid at the casting temperature of 1440°C, and throw the belt roller The line speed was set at 1.45m / s, and the average thickness of the prepared flakes was 0.19mm, cooled to 40°C and released from the furnace.

[0092] 2. Shake the slices and crush them. The flakes were introduced into the secondary crusher, mechanically crushed under the protection of nitrogen, the gas pressure and the size of the separator were adjusted, and the average particle size of the particles was controlled at 0.19 mm.

[0...

Embodiment 3

[0109] 1. Preparation of substrate flakes. Formula PrNd29.5, Co1, Cu0.1, Al0.5, Sn0.05, Ga0.5, B0.95, Fe67.4 according to the mass ratio of the base material and put it into the crucible of the vacuum quick-setting furnace, and evacuate to 5* 10 -2 Pa, then filled with argon, when the pressure reaches 35KPa, start high-power heating; set the melting temperature to 1455±5°C, reduce the heating power after refining for 3 minutes, start casting the alloy liquid at the casting temperature of 1450°C, and throw the belt roller The line speed was set at 1.25m / s, and the average thickness of the prepared flakes was 0.22mm, cooled to 40°C and released from the furnace.

[0110] 2. Shake the slices and crush them. The flakes are introduced into the secondary crusher, mechanically crushed under the protection of nitrogen, the gas pressure and the size of the separator are adjusted, and the average particle size of the particles is controlled at 0.22mm.

[0111] 3. Determine the coatin...

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Abstract

The invention discloses a continuous composite coating device for neodymium-iron-boron particles and a method for regulating and controlling the depth of a neodymium-iron-boron grain boundary, and relates to the field of sintered neodymium-iron-boron manufacturing. The device comprises a feeding system, a coating system, a discharging system, a direct-current bias power supply, a cooling system and a vacuumizing system. And the interior of the coating chamber comprises a backwash cleaning area and a sputter coating area. Particles are evenly distributed on the electromagnetic vibration material distribution workbench through the material distribution hopper to be subjected to backwash cleaning, and then the particles move to the magnetron sputtering coating workbench to be subjected to multi-target continuous composite magnetron sputtering coating. A collection hopper in a discharge chamber collects particles and guides the particles into a rotary cooling roller for cooling, the size of a distribution hopper is adjusted to adjust the particle powder thickness, the electromagnetic vibration angle is adjusted to adjust the powder advancing speed, the sputtering current is adjusted to adjust the target sedimentation rate, and then the film layer thickness on the surfaces of the particles is controlled. According to the method, deep and efficient grain boundary regulation and control can be carried out on the sintered NdFeB, and the performance, corrosion resistance and mechanical characteristics of the magnet are improved.

Description

technical field [0001] The invention relates to the field of sintered NdFeB manufacturing, in particular to a continuous composite coating device for NdFeB particles and a method for controlling the depth of NdFeB grain boundaries by using the device. Background technique [0002] Sintered NdFeB is the third-generation rare earth permanent magnet material. It has been widely used in the past 40 years and is still developing vigorously. So far, no commercial permanent magnet material that can replace it has been found. NdFeB magnets are mainly composed of Nd2Fe14B main phase, grain boundary Nd-rich phase and a small amount of boron-rich phase. In order to obtain a high-performance magnet, it is usually designed to ensure that the volume fraction of the main phase is 90%~98%, and at the same time, it is necessary to ensure that the volume fraction of the neodymium-rich grain boundary phase is more than 2%, and the boron-rich phase is as little as possible. The production proc...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F41/02H01F41/18H01F41/30H01F1/057
Inventor 张葆华何欢杨连圣郭敬东张敏刚韩志明赵亚利董文董永安赵菁
Owner 山西金山磁材有限公司