Steel for machine structural use excellent in friability of chips

a technology of steel and structural use, applied in the field of steel for machine structural use, can solve the problems of unsatisfactory chip breakability, obstructing automation, and machining chip breakability, and achieve the effect of improving chip breakability, good tool life, and facilitating automation of machining

Inactive Publication Date: 2005-12-01
HONDA MOTOR CO LTD +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0009] The object of the invention is to provide, on the basis of the above mentioned our discovery, a free cutting steel for machine structural use which facilitates

Problems solved by technology

Recently, however, due to increasing significance of environmental problems, free cutting steels containing no lead are often demanded.
The technical problem common in the lead-free free cutting steels is breakability of chips at machining.
As is well known, in the automated machining not only tool lives but also the chip breakability is important, because lower chip breakability may cause entangling of the chips with the tools or works, or conveying troubles in chip conveyers, and thus, results in obstruction of automation.
At present, however, the achieved chip breakability is not satisfactory, because th

Method used

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  • Steel for machine structural use excellent in friability of chips
  • Steel for machine structural use excellent in friability of chips
  • Steel for machine structural use excellent in friability of chips

Examples

Experimental program
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example 1

[0043] The present invention was applied to S45C steels. The prepared steels were cast into ingots, and from the ingots test pieces in the form of round rods of diameter 72 mm were taken, and subjected to the tests. The alloy compositions and the test results are shown in TABLE 2 (working examples) and TABLE 3 (control examples).

example 2

[0044] In regard to S15C free cutting steel preparation of the steels and the cutting tests were carried out as done in Example 1. The alloy compositions and the test results are shown in TABLE 4 (working examples) and TABLE 5 (control examples).

example 3

[0045] In regard to S55C free cutting steel preparation of the steels and the cutting tests were carried out as done in Example 1. The alloy compositions and the test results are shown in TABLE 6 (working examples) and TABLE 7 (control examples).

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Abstract

Disclosed is a free cutting steel for machine structural use having excellent chip-breakability. The steel consists essentially of, by wt. %. C: 0.05-0.8%, Si: 0.01-2.5%, Mn: 0.1-3.5%, S: 0.01-0.2%, Ca or Ca+Mg; 0.0005-0.02%, Ti: 0.002-0.010% and/or Zr: 0.002-0.025%, O: 0.0005-0.010%, and the balance of impurities and Fe. At least five MnS inclusion particles having averaged particles sizes of 1.0 μm or more exists per mm2 per 0.01% of S-content in the steel. The steel satisfies the condition that, in the microscopic fields, (area[μm2]/aspect ratio)≧10, and that the the area percentage of Ca-containing sulfide inclusions containing at least 1.0 wt. % of Ca is in the range of 15-40% of the area of all the sulfide inclusions.

Description

TECHNICAL FIELD [0001] The present invention concerns a steel for machine structural use having excellent chip-breakability at machining with cemented carbide tools. The steel for machine structural use of the invention is characterized by configuration of sulfide inclusions in the steel. [0002] In the specification the term “Ca-containing sulfide inclusion” means the inclusion of the structure formed by a core inclusion mainly consisting of CaO, and another inclusion mainly consisting of sulfides and surrounding the core. In regard to the MnS inclusion the phrase “finely dispersed” means that the inclusion particles are finer than the MnS inclusion particles in the conventional steel, and that they are homogeneously dispersed throughout the steel without either coagulation or concentration. The “aspect ratio” is defined as the value given by dividing the longest diameter by the shortest diameter of the inclusion particles observed on the surface formed by cutting a steel sample alo...

Claims

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Application Information

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IPC IPC(8): C22C38/00C22C38/02C22C38/04C22C38/14C22C38/18C22C38/22C22C38/60
CPCC21D6/005C21D6/008C21D2211/004C21D2261/00C22C38/002C22C38/60C22C38/04C22C38/14C22C38/18C22C38/22C22C38/02
Inventor HAYAISHI, MASAKAZUKANO, TAKASHIYAMADA, NORIYUKISIIKI, KATSUAKI
Owner HONDA MOTOR CO LTD
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