Use of 1,3-selective lipases for pitch control in pulp and paper processes

a technology of selective lipases and pulp and paper, which is applied in the direction of non-fibrous pulp addition, cellulose treatment using microorganisms/enzymes, papermaking, etc., can solve the problems of reducing paper quality, affecting the physical properties of pulp, and increasing manufacturing costs, so as to reduce the amount of fatty acid soap deposition, less deposits, and the effect of increasing the amount of pitch deposition

Inactive Publication Date: 2010-10-28
ENZYMATIC DEINKING TECH LLC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0018]A further advantage of the use of 1,3-selective lipases is the production of monoglycerides. Monoglycerides are strong dispersants and emulsifiers for fatty acids and soaps, reducing the amount of fatty acid soap deposition on pulp and paper making machinery. Therefore, the use of selective lipase(s) not only decreases the total concentration of fatty acids in the system, but forms monoglycerides, which are more effective at dispersing fatty acids than glycerol, the product of non-selective lipases.
[0019]The Examples show that non-selective lipase products, such as EnzOx® PC, produce a much higher amount of pitch deposition than formulations containing 1,3-selective lipases. Extensive studies were conducted to analyze the chemical composition of the deposits produced in the

Problems solved by technology

Some of the dispersed resin droplets precipitate onto fiber surfaces impairing fiber to fiber bonding and thereby negatively affect the physical properties of the pulp.
Dispersed resin which precipitates later in the pulping and papermaking processes can affect machine runnability and reduce paper quality which can result in increased manufacturing costs.
However, the use of such fixing agents has its limitations, particularly when used with recycled paper.
The above treatments, however, can result in increased concentrations of fatty acids, which may affect pulp and paper machine runnability and pulp and paper quality.
For example, large concentrations of fatty acids can react with aluminum, calcium, and

Method used

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  • Use of 1,3-selective lipases for pitch control in pulp and paper processes

Examples

Experimental program
Comparison scheme
Effect test

example 1

Comparative Deposition of Selective Lipases from Different Microorganisms

[0076]Representative stock samples of TMP secondary refiner accept with a consistency around 50% and recycled newsprint (RNP) with a consistency 3-4% were taken from a southern U.S. newsprint mill and used for the experiments. The pH of the stocks ranged from about 4.5 to 5.5, and alum and sodium aluminate solutions were used to maintain the pH at around 5.2. The experiments were performed using the procedures described above. The control was treated with 6 lbs / ton total alum equivalent and no enzyme was used.

[0077]The paddle and bowl deposition resulting from the treatment with 2 lbs / ton of EnzOx® PC, which is a non-selective lipase product, were normalized to 100%. The deposition of the control and other treatments were evaluated relative to EnzOx® PC treatment and deposition. The dosages of the experimental products of selective lipases A, B, C, D and E were based on equivalent protein weight.

[0078]FIG. 1 sh...

example 2

Comparative Results of Various Treatments on Paper Properties

[0079]The effects of the non-selective lipase treatment and the selective lipase treatment on paper strength properties were evaluated. The testing methods and pulp stock preparation are described above. A 0.5 M acetate buffer was added to the stocks to maintain the pH in the range of 5.0-5.5. The stock was treated with 25 lbs / ton total alum equivalent. After the stock was mixed for 5 minutes, an enzyme solution (or water for the control) was added to the mixing bowl and mixed for 60 minutes. The amount of pitch deposit on the paddles and bowl surface was visually determined and compared to the control. The control was normalized to 100%, and the various enzyme treatments were evaluated relative to the control.

[0080]The results are shown in FIG. 2. EnzOx® PC, the non-selective lipase treatment, produced about 250%-300% more deposits compared to the Control. In contrast, EnzOx® SEL, the selective lipase treatment, gave abou...

example 3

Quantification of Triglyceride Hydrolysis and Fatty Acid Release

[0082]In the non-selective lipase treatment, the enzymes hydrolyze triglycerides to glycerol and fatty acids. For each mole of triglyceride, three moles of fatty acids and one mole of glycerol are produced. In contrast, selective lipases hydrolyze triglycerides into monoglycerides, with reduced production of fatty acids and no formation of glycerol. Thus, for each mole of triglyceride, only two moles of fatty acids are generated. Therefore, the selective lipase treatment produces smaller amounts of fatty acids and poses less risk of fatty soap deposition in paper mills.

[0083]FIG. 4 compares the total amounts of free fatty acid released by the two different lipase enzyme treatments without the addition of alum. The results demonstrate that the amount of the free fatty acids generated by the non-selective lipase product is much greater than that of the selective lipase product under the same dosage conditions.

[0084]FIG. 5...

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Abstract

Formulations for pitch control, and methods of making and using thereof, are described herein. The formulations contains one or more 1,3-selective lipases. 1,3-selective lipases catalyze the hydrolysis of the terminal ester groups in triglycerides leaving the internal ester group intact. The enzyme formulations can contain one or more additives, such as dispersants, metal ions, absorbents, adsorbents, cationic polymers, and combinations thereof. The enzyme formulation is typically applied as a solution to the pulp stock. The enzyme formulations can be applied at any of one or more various points during the pulping and paper manufacturing processes. The use of selective lipase(s) decreases the total concentration of fatty acids in the system, and catalyzes the formation of monoglycerides, which are more effective at dispersing fatty acids than glycerol, the product of non-selective lipases, thereby improving pulp and paper machine runnability and pulp and paper quality.

Description

FIELD OF THE INVENTION[0001]The present invention is generally in the field of treating pulp stocks with enzyme formulations in order to reduce pitch deposition, particularly enzyme formulations containing 1,3-selective lipases.BACKGROUND OF THE INVENTION[0002]Wood resin is composed of fatty acids and resin acids, triglycerides, steryl esters, and sterols. Wood resins, as well as other extractives such as lignans, pectins, and phenols, are the major components of pitch deposits. During pulping, such as mechanical pulping and / or thermomechanical pulping, the encapsulated resin is liberated from ray parenchyma cells and resin canals. Some of the dispersed resin droplets precipitate onto fiber surfaces impairing fiber to fiber bonding and thereby negatively affect the physical properties of the pulp. Dispersed resin which precipitates later in the pulping and papermaking processes can affect machine runnability and reduce paper quality which can result in increased manufacturing costs....

Claims

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Application Information

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IPC IPC(8): D21C5/02D21C3/00
CPCD21C5/005D21H21/02D21C9/08
Inventor WANG, XIANG H.MA, JIANHUAJIANG, CHENGLIANGGRAY, BERNARD C.
Owner ENZYMATIC DEINKING TECH LLC
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