C/C and C/SiC composite material and metal connecting method

A composite material and connection method technology, applied in metal processing equipment, metal material coating technology, welding/welding/cutting articles, etc., can solve problems such as low reliability, complex structure, and poor sealing performance of mechanical connection methods

Active Publication Date: 2008-03-19
GRIMAT ENG INST CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The purpose of this invention is to provide a new method for connecting C / C, C / SiC composite materials and metals, to realize the reliable connection (welding) of C / SiC, C / C composite material nozzle pipes and metal injectors, and to effectively solve the problem of The mechanical connection method has problems such as poor sealing performance, complex structure, low reliability, and decreased specific impulse of the thrust chamber.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] Connection of C / SiC to Ti6Al4V.

[0020] (1) C / SiC surface pretreatment

[0021] ① The surface of the C / SiC composite material welding area is ground with a diamond grinding wheel with a particle size of 200 mesh, and the processing volume is 0.2 mm. After completion, the overall ultrasonic degreasing, cleaning, hot air drying (cleaning time, 60min; solvent, carbon tetrachloride). After cleaning, vacuum heat treatment (vacuum degree 5Pa; temperature, 1100°C; time, 60min).

[0022] ②Using the magnetron sputtering process to first sputter a layer of 3 micron thick Ti film on the surface of the C / SiC welding area, and then sputter a layer of 3 micron thick W film. After completion, the overall vacuum heat treatment of the composite material (vacuum degree is better than 3.0×10 -3 Pa; temperature, 1000° C.; time, 30 min).

[0023] (2) Preparation of gradient transition layer in C / SiC welding zone

[0024] ① Paste preparation, coating, and sintering for the first sub-la...

Embodiment 2

[0034] C / C connection to C103 niobium alloy.

[0035] (1) C / C surface pretreatment

[0036] ① Use a diamond grinding wheel with a particle size of 200 mesh to grind the surface of the C / C composite material welding area, and the processing volume is 0.2mm. After completion, the overall ultrasonic degreasing, cleaning, hot air drying (cleaning time, 60min; solvent, carbon tetrachloride). After cleaning, vacuum heat treatment (vacuum degree 5Pa; temperature, 1100°C; time, 60min).

[0037] ②Use the magnetron sputtering process to first sputter a layer of 3 micron thick Ti film on the surface of the C / C welding area, and then sputter a layer of 3 micron thick W film. After completion, the overall vacuum heat treatment of the composite material (vacuum degree is better than 3.0×10 -3 Pa; temperature, 1000° C.; time, 30 min).

[0038] (2) Preparation of gradient transition layer in C / C welding zone

[0039] ① Paste preparation, coating, and sintering for the first sub-layer of ...

Embodiment 3

[0049] Connection of C / SiC to Ti6Al4V.

[0050] (1) C / SiC surface pretreatment

[0051] ① The surface of the C / SiC composite material welding area is ground with a diamond grinding wheel with a particle size of 200 mesh, and the processing volume is 0.2 mm. After completion, the overall ultrasonic degreasing, cleaning, hot air drying (cleaning time, 60min; solvent, carbon tetrachloride). After cleaning, vacuum heat treatment (vacuum degree 5Pa; temperature, 1100°C; time, 60min).

[0052] ②Using the magnetron sputtering process to first sputter a layer of 3 micron thick Ti film on the surface of the C / SiC welding area, and then sputter a layer of 3 micron thick W film. After completion, the overall vacuum heat treatment of the composite material (vacuum degree is better than 3.0×10 -3 Pa; temperature, 1000° C.; time, 30 min).

[0053] (2) Preparation of gradient transition layer in C / SiC welding zone

[0054] ① Paste preparation, coating, and sintering for the first sub-la...

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Abstract

The invention is a method of binding compound materials of the C/SiC and C/C, which belongs to the technology field of binding heterogeneous materials. The processing procedures are as following: 1. The surface of the e compound materials of the C/SiC and C/Cis pretreated, which comprise the surface of the connecting are grinding, cleaning, vacuum biscuit firing, preparation of double-layer metal film and microvacum heat treatment and so on. 2. The transition layer of the connecting area surface gradient of the compound materials of the C/SiC is coated and sintered. 3. The compound materials with the gradient transition layer as the felted phase is brazed with the metal in vacuum. The invention is characterized in that the gradient transition layer is directly used as the materials that bind the compound materials with the metal; the gradient transition layer is double-layered or multilayered (sub-layered) structure; from the inner basal body to the outer part of the compound materials, the melting points of active brazing alloy adopted by each sub-layer gradually lower, the coefficient of heat expansion that adjust volume percentage composition gradually lower and the coefficient of heat expansion of the sub-layers gradually rise. The brazing ceramic metal connecting piece of the invention has good strength, air tightness and wide application field, which is suitable for various non-metallic fibers, such as ceramics of SiC, Si3N4, Al2O3, AlN and so on and applicable for connecting the ceramic matrix compound materials with particulate reinforced with the metal.

Description

technical field [0001] The invention relates to a connection method between C / C and C / SiC composite materials and metals, and belongs to the technical field of connection (welding) of heterogeneous materials. Background technique [0002] The space vehicle power system requires its thrust chambers (missile engine thrust chambers, satellite attitude, orbit control thrust chambers, long-range missile warhead terminal attitude modification engine thrust chambers, etc.) to have the characteristics of light weight, fast response, small size, and high reliability. This type of thrust chamber is composed of a nozzle (body) and a propellant injector (head) in a sealed connection. C fiber reinforced SiC (C / SiC), C fiber reinforced graphite (C / C) composite materials have a series of excellent properties such as: low density (general density 1.75-2.10g / cm 3 ), light weight, outstanding high temperature performance (high strength, high modulus, excellent fracture toughness and wear res...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K1/20B23K1/19C23C28/02B22F7/04B23K103/18
Inventor 张小勇陆艳杰楚建新
Owner GRIMAT ENG INST CO LTD
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