The invention relates to the field of
welding, and discloses a non-standard intelligent customized
welding system based on vision and
surface gradient, which comprises a
visual perception module used for iteratively approaching a workpiece from a preset initial height through a self-adaptive
high angle shooting exploration mechanism, and combining layered grid division based on a camera view and a progressive multi-angle expansion scanning mode, collecting multi-view three-dimensional
point cloud data of the workpiece; and the
point cloud processing module is used for performing regional progressive registration on the multi-view three-dimensional
point cloud data, implementing threshold constraint based on point cloud curvature characteristics by dynamically adjusting registration step length, and eliminating accumulative errors in combination with
pose map optimization. Through self-adaptive high-angle shooting and layered grid scanning, multi-view point cloud can be automatically collected without manually presetting a workpiece model, regional registration and curvature constraint are combined, the workpiece model is constructed, a weld joint structure is automatically extracted based on
surface gradient features, traditional manual labeling is replaced, a
welding track is generated according to weld joint topology, and the precision is dynamically corrected.