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182results about How to "Improve thermal fatigue performance" patented technology

Aramid fiber composite material, composite material for preparing solid tyre and manufacturing methods of two

The invention discloses an aramid fiber composite material solid tyre, a tread rubber layer composite material for preparing the solid tyre, a tread base rubber composite material and manufacturing methods of the tyre-surface rubber-layer composite material and the tread base rubber composite material. The solid tyre comprises a tread layer, a buffer layer, a tread base layer and a tyre internal steel ring; the tread layer is attached to the buffer layer, the buffer layer is attached to the tread base layer, and the tyre internal steel ring is embedded in the tread base layer; and the tread layer employs the tread rubber layer composite material, and the tread base layer employs the tread base rubber composite material. Aramid fiber possesses characteristics of high strength, good wear resistance, good temperature resistance and impact resistance, basalt fiber possesses high-temperature resistance characteristic, rubber possesses extremely good buffering performances, the above three materials are combined and the characteristics of the three materials are provided, and the solid tyre prepared from the composite material can be used on a high-temperature pavement or tropical region for a long time, is guaranteed to be uneasy to age, and is prolonged in service life.
Owner:ZHEJIANG SOUTHEAST RUBBER CORP

Ceramic and metal brazing composite component and preparing method thereof

The invention provides a ceramic and metal brazing composite component. The composite component comprises metal, ceramic and a middle layer formed between to-be-welded faces of the ceramic and the metal; the middle layer comprises upper layer brazing filler metal, foam metal and lower layer brazing filler metal. The invention further provides a preparing method of the composite component. The preparing method comprises the steps that the upper layer brazing filler metal, the lower layer brazing filler metal and the foam metal are machined into an upper brazing filler metal layer, a lower brazing filler metal layer and a foam metal layer with the areas close to the area of the to-be-welded faces; the lower brazing filler metal layer, the foam metal layer, the upper brazing filler metal layer and to-be-welded metal are sequentially placed on the to-be-welded ceramic surface, and a certain pressure is applied to complete assembling; and an assembled sample is heated under the vacuum condition, is subject to heat preservation for a certain time, and then is cooled. The composite component has the excellent strength and thermal fatigue performance. According to the preparing method, existing materials can be directly used, complex pretreatment is avoided, and firm bonding between ceramic and metal can be achieved.
Owner:BEIHANG UNIV

Manufacturing technology and device for improved forged steel roller neck high nickel chrome molybdenum alloy cast composite roller

ActiveCN105401059AEasy feedingOvercome the defect of prone to tissue segregationFurnace typesProcess efficiency improvementManufacturing technologyFerrosilicon
The invention discloses a manufacturing technology and device for an improved forged steel roller neck high nickel chrome molybdenum alloy cast composite roller. The roller comprises, by mass percent, 3.0%-3.6% of C, 0.60%-1.20% of Si, 0.30%-1.20% of Mn, 3.0%-5.0% of Ni, 1.0%-2.0% of Cr, 0.40%-1.2% of Mo, 0.1%-2% of W, 0.5%-1.0% of Cu, not larger than 0.05% of P, not larger than 0.03% of S, 0.04%-0.06% of Mg, 0.1%-0.3% of Nb, 0.1%-0.30% of Ti, 0.2%-0.6% of V, 0.05%-0.2% of B, 1.5%-2.5% of Ba, 1%-2% of Ca, 1%-3% of Sb, 0.02%-0.18% of N, 1.0%-2.0% of Y/RE and the balance Fe and inevitable micro elements. Yttrium base rare-earth nodulizing and Ba, Ca, and silicon iron composite inoculation are adopted, Nb, Ti, V, B and Sb are added for modification, and the mechanical performance of the roller is improved; by the adoption of the forged steel roller neck, the strength of the roller is improved, an induction heater is adopted to carry out in-mold whole heating casting on a core stick, a water cooled crystallizer is molded, a composite layer interface can be dynamically controlled, the technology is simple, the efficiency is high, power consumption is small, the cost is low, no composition segregation exists, and the service life of the roller is long.
Owner:丹阳恒庆复合材料科技有限公司

Thermal fatigue resisting and high performance hot working die steel and manufacturing process thereof

InactiveCN105274437AExcellent hardenabilityImprove hardenabilityHeat processingAlloy steel
The invention relates to thermal fatigue resisting and high performance hot working die steel and a manufacturing process thereof and belongs to the technical field of alloy steel manufacturing processes. A base body of the thermal fatigue resisting and high performance hot working die steel is composed of, by mass, 0.15-0.30% of C, 0.00-0.40% of Si, 0.30-1.00% of Mn, 3.50-4.50% of Cr, 1.50-2.00% of Mo, 0.20-1.00% of W, 0.40-0.80% of V, 0.00-0.02% of P, 0.00-0.02% of S, 0.00-0.15% of Nb and the balance Fe. The manufacturing process of the thermal fatigue resisting and high performance hot working die steel comprises the steps that burdening, smelting, casting, then electroslag remelting, high temperature heat diffusion heat treatment, then multidirectional forging heat machining and post-forging control cooling are conducted; secondary carbide refining heat treatment and isothermal annealing processing are conducted; finally, quenching and tempering heat processing are conducted, the steel is heated to be 950-1100 DEG C for austenitizing, and two to three times of tempering are conducted at the temperature of 540-630 DEG C after oil cooling or mist cooling. The hot working die steel has high thermal fatigue resistance, high thermal stability and high toughness.
Owner:RUGAO HONGMAO HEAVY FORGING

Electric arc plasma auxiliary low-voltage nitriding method for surface of hot-working die

The invention discloses an electric arc plasma auxiliary low-voltage nitriding method for the surface of a hot-working die. The method includes the steps that firstly, ion etching is performed on the surface of the hot-working die through Ar+ generated by electric arc-enhanced glow discharge, so that oxide on the surface of the material is removed; then a certain flow of high-purity N2, high-purity H2 and high-purity Ar are continuously introduced to a furnace, the temperature ranging from 300 DEG C to 600 DEG C and the air pressure ranging from 0.2 Pa to 1.0 Pa in the furnace are kept constant, a workpiece rotation platform is connected with the negative electrode of a pulse power source, and plasma nitridation is performed; the depth of a nitriding layer in 2h nitridation ranges from 15 micrometers to 40 micrometers, the thickness of a compound layer in the nitriding layer ranges from 0 to 3 micrometers, the hardness ranges from 1000 HV<0.1> to 1300 HV<0.1>, and the brittleness level and the looseness level are both smaller than 1. In addition, the surface of a workpiece is effectively bombarded and activated in real time through argon ions, so that nitrogen atomic diffusion channels are increased, the nitriding process is accelerated, and finally the high-strength and high-tenacity nitriding surface layer is obtained.
Owner:SOUTH CHINA UNIV OF TECH

Modified manufacturing process for high-chromium cast iron composite roll through forged steel roll neck and equipment

The invention discloses a modified manufacturing process for a high-chromium cast iron composite roll through a forged steel roll neck and equipment. The material comprises, by mass, 3.0%-3.6% of C, 0.60%-1.20% of Si, 0.30%-1.20% of Mn, 3.0%-5.0% of Ni, 1.0%-2.0% of Cr, 0.40%-1.2% of Mo, 0.1%-2% of W, 0.5%-1.0% of Cu, 0%-0.05% of P, 0%-0.03% of S, 0.04%-0.06% of Mg, 0.1%-0.3% of Nb, 0.1%-0.30% of Ti, 0.2%-0.6% of V, 0.05%-0.2% of B, 1.5%-2.5% of Ba, 1%-2% of Ca, 1%-3% of Sb, 0.02%-0.18% of N, 1.0%-2.0% of Y/RE and the balance Fe and inevitable microelements. Yttrium-based rare earth nodulizing and compound inoculating of Ba, Ca and silicon iron are adopted, and modification treatment is conducted by adding Nb, Ti, V, B, and Sb, so that the mechanical property of the roll is improved. The strength of the roll is improved through the forged steel roll neck. Overall in-mold heating and fusion casting are conducted on a core rod through an induction heater. Forming is conducted through a water cooled crystallizer. A composite layer interface can be dynamically controlled. The process is simple, the efficiency is high, power consumption is small, the cost is low, composition segregation is avoided, and the service life of the roll is long.
Owner:丹阳恒庆复合材料科技有限公司

Method for cladding TiC enhanced Ni3Al based composite coating on surface of aluminum alloy

The invention relates to a method for cladding TiC enhanced Ni3Al based composite coating on the surface of aluminum alloy. The method comprises the following steps of: (1) cleaning the surface of aluminum alloy matrix metal and removing greasy dirt and an oxidation layer; (2) uniformly mixing a Ni-based material with TiC powder to serve as a coating material, wherein the weight content of the Ni element of the Ni-based material is over 75 percent; (3) forming a molten bath on the surface of the aluminum alloy matrix metal by using laser beams in an argon protection device; and (4) conveying the coating material into the molten bath to form metallurgical bonding with the aluminum alloy matrix metal, and performing chemical exothermic reaction between Ni and Al to form the TiC enhanced Ni3Al based composite coating. The method has the characteristics of stable preparation process, basic avoidance of sputtering or burning loss, high production efficiency and the like. The prepared TiC enhanced Ni3Al based composite coating cladded on the surface of aluminum alloy has the advantages of good surface quality, uniform TiC distribution and diffusion, tiny crystal particles, metallurgical bonding with the matrix, high wear resistance and the like.
Owner:ZHONGYUAN ENGINEERING COLLEGE

Manufacturing technique and equipment for high-performance composite roller shaft

ActiveCN105522126ALow costOvercoming organizational segregationInduction heaterMANDRIL
The invention discloses a manufacturing technique and equipment for a high-performance composite roller shaft. The manufacturing technique comprises the steps that a mandril installed in a combined water-cooling crystallizer is integrally heated to 840-1100 DEG C through an induction heater; molten liquid of a working layer of the roller shaft is poured into the mandril, and then the mandril is continued to be heated for 10-50 minutes; a lifting device is stared so as to lift the heater at a certain speed for 5-15 minutes, and the heater is stopped in the position of a heat-insulating ring; and heating is continued for 10-50 minutes, feeding is conducted on a dead head, and after heating is stopped, cooling is conducted for 30 minutes to 24 hours through water. When the composite roller shaft is manufactured through the manufacturing technique, the number of controllable technological parameters is small, the interface of a composite layer is easy to control, the technique is simple, the efficiency is high, the power consumption is low, the cost is low, the composite layer is free of composition segregation, and the service life of the roller shaft is long; the defect of a centrifugation method that structure segregation is prone to occurring is overcome, and the problems of a CPC method and an ESR method that the production technique is complex, and the cost is high are solved.
Owner:丹阳恒庆复合材料科技有限公司

Manufacturing technology and device of forged steel roller neck alloy nodular cast iron composite roller

ActiveCN105397067AEasy feedingOvercome the defect of prone to tissue segregationManufacturing technologyFerrosilicon
The invention discloses a manufacturing technology and device of a forged steel roller neck alloy nodular cast iron composite roller. The forged steel roller neck alloy nodular cast iron composite roller comprises, by mass percent, 3.2%-3.9% of C, 1.6%-2.1% of Si, 0.4%-0.8% of Mn, not larger than 0.05% of P, not larger than 0.03% of S, 0.2%-0.5% of Cr, 0.3%-0.7% of Mo, 1.4%-2.0% of Ni, 0.04%-0.06% of Mg, 0.06%-0.2% of Nb, 0.1%-0.25% of Ti, 0.2%-0.5% of V, 1.5%-2.5% of Ba, 1%-2% of Ca, 1.0%-2.0% of RE and the balance Fe. Rare-earth nodulizing and Ba, Ca and silicon iron compound inoculation are adopted, and Nb, Ti and V are added for modification, so that the mechanical property of the roller is improved, a forged steel roller neck is adopted to improve the strength of the roller, and an induction heater is adopted to carry out in-mold whole heating casting on a forged steel or cast steel core stick; and a combined type water cooled crystallizer is molded, a lifting device lifts the heater upwards at a certain speed to form area directional solidification, a composite layer interface is dynamically controlled, the technology is simple, the efficiency is high, the electric consumption is small, the cost is low, no composition segregation exists in the composite layer, and the service life of the roller is long.
Owner:丹阳恒庆复合材料科技有限公司

Micro channel flat pipe mould for horizontal type hot-extrusion

InactiveCN102189147AImprove wall thickness uniformityHigh dimensional accuracyExtrusion diesThermal fatigueThermal stability
The invention discloses a micro channel flat pipe mould for horizontal type hot-extrusion, relating to a mould. The mould comprises an upper mould plate and a lower mould plate, the upper mould plate and the lower mould plate are tightly matched. The module is characterized in that the upper mould plate is provided with two symmetrical flow-dividing holes, one side of each flow-dividing hole is a straight side, the other side of the flow-dividing hole is a circular arc, and two straight sides of the two flow-dividing holes are opposite to each other; the middle parts of the two flow-dividing holes in the upper mould plate are provided with module core slots; the module core slots are internally provided with module cores of the upper module plate; a welding chamber is arranged at a position corresponding to the flow-dividing holes, on the bottom of the upper module plate; a module core of the lower module plate is arranged at a position corresponding to the module core slots, on the lower module plate; the module core of the upper module plate can be concentrically matched with the module core of the lower module plate; and a plurality of uniformly-spaced module needles are arranged at the end parts of the module core of the upper module plate side by side. By adopting the micro channel flat pipe mould for horizontal type hot-extrusion, a porous high-precision micro-channel flat pipe with good uniformity of wall thickness, high precision dimension, clean surface and complicate shape can be manufactured; the service life of the module provided by the invention is 3-6 times longer than the service life of a common extrusion module; and the invention has good thermal stability, thermal fatigue, thermal wear resistance and toughness.
Owner:LIAOCHENG WANBANG NEW METAL MATERIAL
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