113results about How to "Improve high temperature durability" patented technology

The invention relates to the metal heat treatment technical field, and especially relates to a heat treatment method for a stainless steel heat resistant steel forging, the heat treatment method can enhance the high temperature endurance performance of the treated workpieces, and is especially suitable for heat treatment of a high temperature part nozzle reinforcing ring of a 600MW steam turbine. The method comprises the following steps: adding an annealing process before quenching and tempering treatment, heating the stainless steel heat resistant steel forging with the speed of 30-80 DEG C/h to the temperature of 900-940 DEG C in the annealing step, insulating for 7-9 hours, then cooling in furnace to the temperature of 450-550 DEG C and air cooling. The method of the invention can improve the original structure of the stainless steel heat resistant steel forging and refine the grain size, and prepare for the subsequent quenching and tempering treatment; in the subsequent quenching and tempering step, by controlling a process curve and guaranteeing the condition of product strength, the grain size can be controlled at 2-4 level, and the high temperature endurance performance can be enhanced.

A high-temp casting Ni-base alloy for high-temp die contains proportionally Co, Al, Cr, Ti, W, Mo, No, Ta, Hf, C, B, Y and Ni. Its advantages are high high-temp strength, plasticity, anti-oxidizing, performance and stability, and better thermal fatigure nature.

The invention discloses a precise heat treatment method of a nickel-based deforming high-temperature alloy workpiece. According to the technical scheme, the nickel-based deforming high-temperature alloy workpiece of each melt is sampled, testing is carried out, and complete dissolution temperature Tgamma' of a real gamma' phase is obtained. A multistage composite heat treatment system is adopted,before solid solution treatment, according to the tested Tgamm', corresponding pretreatment is adopted, the nickel-based deforming high-temperature alloy workpiece obtains a grain structure with gooduniformity, and the forging grain structure with uneven alloy can be removed. The nickel-based deforming high-temperature alloy workpiece obtained after treatment has the excellent comprehensive property, particularly, the excellent room temperature mechanical property and high-temperature durable property can be achieved, the mechanical property batch consistency is good, due to considering of actual batch gamma' phase complete dissolving temperature, compared with a traditional heat treatment system, the alloy room temperature tensile yield strength is improved by about 8% on average, the tensile strength is improved by about 5% on average, and the high-temperature durable service life is prolonged by above 20h.

The invention relates to a forging method for high-temperature alloy GH3617M forged pieces. According to the forging method, by heating and heat-insulating processes of three stages, the internal and external temperature of a cast ingot can be uniform through staged heating, temperature difference is reduced, and crystal grains are prevented from being coarse and bulky; the grain size of the forged pieces obtained by using the method provided by the invention is not coarser than a level 4, and coarse and fine inclusions of the forged pieces do not exceed a level 2; through three forging stages, after solution annealing, the forged pieces have the characteristics that the room-temperature yield property is not lower than 320Mpa, the room-temperature tensile property is 700-980Mpa, the elongation percentage is not lower than 35%, the end face shrinkage ratio is not lower than 35%, the impact property is not lower than 120J, the hardness HBW is 200-250, the high-temperature instantaneous mechanical properties and high-temperature endurance strength are greatly improved, and thus, the use requirements of a gas turbine are effectively met.

The invention relates to a blade ring forged piece and a fabrication technology thereof. The fabrication technology comprises the following steps: 1, preparing materials; 2, cogging and forging, including heating, forging, and annealing; 3, baiting, and removing head and tail of a steel ingot; 4, molding and forging, including heating, forming, rolling and annealing; 5, carrying out thermal treatment, including normalizing, tempering for the first time, quenching, tempering for the second time, and tempering for the third time; 6, carrying out ultrasonic flaw detection; 7, carrying out physical and chemical testing; 8, carrying out finish machining; 9, packaging products. Thus, the blade ring forged piece obtains a good fine grain microstructure and high-temperature endurance property, and simultaneously has good tensile strength and yield strength.

The invention provides a heatproof stainless steel seamless tube. The heatproof stainless steel seamless tube comprises, by weight, 0.05-0.12% of C, 0.3% or less of Si, 0.2-2% of Mn, 0.03% or less ofP, 0.02% or less of S, 17-23% of Cr, 13-19% of Ni, 1.5-4% of Cu, 0.1-3% of W, 0.1-0.9% of Nb, 0.1-0.5% of N, 0.003-0.006% of B, 0.001-0.2% of RE, and the balance of Fe and inevitable impurities. The invention also provides a production method of the heatproof stainless steel seamless tube. The method comprises the following steps: cogging cast ingots in an open die forging, radial forging or rolling manner to produce a tube blank; carrying out hot working on the tube blank through a hot extrusion technology or a hot piercing technology to produce a tubular billet; finishing the tubular billet,and carrying out cold working in a multi-pass cold rolling or cold drawing manner to obtain a pierced billet; and heating the pierced billet, and performing heat preservation.

The invention relates to a material for manufacturing turbine rotors, which comprises the following constituents (by weight percent): C 0.21-0.26%, Mn 0.1-0.2%, Si <=0.05%, P <=0.005%, S <=0.005%, Cr2.2-2.55%, Ni1.3-1.55%, Mo1.1-1.35%, V0.2-0.31%, Cu <=0.05%, Al <=0.005%, Sn <=0.008%, Sb <=0.002%, As <=0.008%, and balancing Fe.

The invention discloses a low-rhenium high-strength thermal-corrosion-resistant nickel-based single-crystal high-temperature alloy and a manufacturing method thereof. The alloy comprises the followingchemical components of, in percentage by weight, 9.0-12.0% of Cr, 8.0-11.0% of Co, 0.2-1.5% of Mo, 4.5-7.0% of W, 3.5-5.5% of Al, 2.0-4.0% of Ti, 4.5%-6.5% of Ta, 0.1-0.3% of Hf, 1.2-2.0% of Re, andthe balance Ni. The high-temperature endurance performance is superior to that of the PWA1483 alloy, the Re element is low, and good thermal corrosion resistance is achieved; compared with the existing nickel-based single-crystal high-temperature alloy, the content of the Cr element in the alloy component is relatively high, the alloy component has relatively high thermal corrosion resistance; thealloy has good high-temperature endurance performance, the high-temperature performance is superior to that of PWA1483, and the creep time of the 982 DEG C/100 Mpa is larger than or equal to 5000h.

The invention provides a method for producing an annealing-free vanadium-containing heat-resistant steel hot-rolled wire rod. According to the method, a converter double-slag low-phosphorus-content control method is adopted to reduce direct cold forming cracking caused by localized enrichment of phosphides; a technology of dynamic soft reduction in continuous casting and long-term high-temperaturediffusion in a cogging process is adopted for effectively reducing segregation of alloying elements in a casting slab; a high-temperature oxidizing coatings is used for effectively avoiding the problem of difficult removal of composite oxide scales; low-temperature laying, low roller speed and other means for controlled rolling and controlled cooling are beneficial to phase transformation of austenite at a high temperature section to pearlite; and an off-line thermal-insulation cover can effectively reduce driving force of transformation of retained austenite to a martensite supercooled structure. The tensile strength of the vanadium-containing heat-resistant steel hot-rolled wire rod is 520-560 MPa, the structure is a combination of ferrite and pearlite, and a heat-resistant steel component directly processed by an annealing-free process by downstream users has good moldability and can maintain good high-temperature long-lasting strength when serving in a high-temperature environment.

The invention discloses a heat treatment method for improving the high-temperature endurance property of a GH2132 bolt. The bolt is subjected to head forming and heading first and then subjected to solid solution treatment process; and afterwards, the processed bolt is subjected to two aging processes and finally processed to a finished product. The high-temperature endurance property of the bolt is improved sharply, and the fatigue life of the bolt can be guaranteed. According to the heat treatment method, the solid solution process and the two aging processes are adopted, so that the high-temperature endurance property of the GH2132 bolt is improved by a large margin, and the fatigue property and application security are ensured. The technical problem that grain size and high-temperature endurance cannot be guaranteed at the same time in conventional heat treatment production is accordingly solved successfully and therefore the heat treatment method can be popularized in the field of aero-engine GH2132 bolts.

The invention relates to a heat treatment method for a super-alloy electromagnetic stirring roller used in a high-temperature environment. The heat treatment method comprises steps of placing an electromagnetic stirring roller which is made from a super-alloy UNSS66286 material in a heating electric furnace, and sequentially implementing solution treatment, aging treatment and stabilizing treatment to obtain a super-alloy UNSS66286 electromagnetic stirring roller used in a high-temperature environment, wherein the product processed by heat treatment can be used in a 650 DEG C high-temperature environment. The UNSS66286 electromagnetic stirring roller which is prepared through the heat treatment and is applicable to a high-temperature environment has excellent tensile strength, yield strength, elongation, shrinking percentage, hardness, grain size and high temperature endurance property, the UNSS66286 electromagnetic stirring roller prepared by the heat treatment greatly has high service life; through test, the UNSS66286 electromagnetic stirring roller cannot be worn and fractured after being used for 2 years, thus greatly prolonging the service life.

The invention discloses a heat treatment technique for an additive component. The heat treatment technique for the additive component is used for improving the overall mechanical performance index of the additive component. The heat treatment technique for the additive component comprises the following steps of annealing, specifically, annealing treatment is conducted on the additive component; and quenching, specifically, quenching treatment is conducted on the annealed additive component twice, low-temperature quenching is conducted on the additive component firstly, and then high-temperature quenching is conducted on the additive component. By adoption of the heat treatment technique, the overall mechanical performance index of the additive component can be improved, and the using requirements in the aviation field are met.

The invention discloses martensite heat-resisting steel and a preparation method thereof. The martensite heat-resisting steel is prepared from all elements in mass percent: 0.1 to 0.2% of C, 9 to 14%of Cr, 2.5 to 3.5% of Ni, 1.0 to 2.0% of Mo, 0.5 to 1.0% of W, 0.5 to 1.0% of Mn, 0.10 to 0.5% of Si, 0.10 to 0.5% of V, 0.1 to 0.5% of Nb, 0.02 to 0.05% of N and the balance of Fe, wherein dissolved-out carbon nitride compound is in a dispersively-distributed state, and the carbon nitride compound is prepared from M2X type, M7C3 type, MX type and M6C type carbide. According to the martensite heat-resisting steel disclosed by the invention, an alloying design of the martnesite heat-resisting steel and a tempering technology are accurately controlled and combined; by means of adjusting contentsand kinds of alloy elements and utilizing a lower temperature for tempering, high-temperature toughness performance of the martensite heat-resisting steel can be remarkably improved; high toughness is obtained, higher strength and hardness are kept simultaneously, and tempering brittleness is avoided.

The invention belongs to the technical field of the hot working of high-temperature alloys and relates to a method for improving the high-temperature endurance performance of a large GH4698 turbine disc forged piece. According to the method of the invention, the selection of the components of a GH4698 rod, the deformation heating number of the GH4698 rod and the post-forging-and-hot treatment cooling speed of the GH4698 rod are controlled, and therefore, the structure uniformity of the large GH4698 turbine disc forged piece and the high-temperature endurance performance of the forged piece under a high-stress condition are greatly improved, and the comprehensive performance and market competitiveness of a product are powerfully improved.

The invention belongs to the technical field of metal material treatment, and particularly relates to a heat treatment method for improving the high-temperature endurance performance of a deformed aluminum-copper-magnesium-silver alloy. The heat treatment method comprises the steps that S1, the aluminum-copper-magnesium-silver alloy is subjected to solid solution and quenching treatment, and then artificial aging treatment is conducted for 0-1h; and S2, the aluminum-copper-magnesium-silver alloy material treated in the step S1 is subjected to tensile deformation treatment and then subjected to artificial aging treatment for 1-8h, and the deformed aluminum-copper-magnesium-silver alloy with excellent high-temperature endurance performance is obtained. According to the method, the stable formation of the heat-resistant omega phase or the precursor thereof is ensured through short-time artificial aging in advance, so that the heat-resistant omega phase or the precursor thereof can still exist stably after deformation treatment, the mass formation of the heat-resistant omega phase in the subsequent artificial aging process is promoted, and the excellent long-time high-temperature endurance property of the shape-variable alloy is ensured.

The invention relates to a high-strength rare earth doped alloy material with high-temperature oxidation resistance and a preparation method. The material comprises components in percentage by weight as follows: 0.07%-0.15% of C, 24.0%-27.0% of Ni, 18.50%-22.50% of Cr, 0.02%-0.1% of Zr, 0.002%-0.008% of B, 11%-13% of W, 0.12%-0.20% of La, lower than or equal to 1.0% of Si, lower than or equal to 2.0% of Fe, lower than or equal to 0.20% of Cu, lower than or equal to 0.020% of impurities and harmful elements and the balance of Co. The material has good strength, high-temperature oxidation resistance and high-temperature endurance, fills up the blank of the kind of materials in China and can be applied to the fields of national petrochemical, aerospace, aviation and the like.

The invention discloses a manufacturing method of a double-alloy double-structure titanium alloy blisk. The method comprises the steps that firstly, a Ti60 titanium alloy hub forging blank of a mesh basket fine grain structure is manufactured through a quasi-beta forging method, and a hub rough machining blank is obtained through machining; secondly, a Ti2AlNb titanium alloy blade blank is prepared on the hub rough machining blank through a laser powder feeding additive manufacturing method; and thirdly, local gradient isothermal forging deformation is conducted on a double-alloy blisk prefabricated blank, the defects of air holes, incomplete fusion and the like in the laser additive manufacturing blade blank can be effectively overcome, and a precipitated phase and a microstructure of a sedimentary blade are refined. Meanwhile, uniform diffusion of alloy elements at the interface of the hub rough machining blank and the blade blank is facilitated, and the interface bonding strength between the hub rough machining blank and the blade blank is enhanced. In addition, through local gradient deformation of the blisk prefabricated blank, gradual transition between two remarkably-different structures at the bonding interface of the Ti60 titanium alloy hub rough machining blank of the mesh basket structure and the Ti2AlNb titanium alloy blade blank of an equiaxed structure can be achieved, and the material and structure states of the blade and a disc body better adapt to the actual working condition of the blisk.

The invention discloses a production process for quenching and tempering a high-strength stainless steel fastener. The process comprises process steps that a product is put into an annealing furnace for annealing treatment, cooled to 350-400 DEG C along with the furnace, and taken out for air cooling; quenching is conducted, specifically, the pretreated workpiece is put into a high-temperature furnace, heated to 840-860 DEG C, subjected to heat preservation for 0.5-1 h, then heated to 1080-1100 DEG C and subjected to heat preservation for 2-3 h, after heat preservation is completed, rapid discharging is conducted, the workpiece enters a quenching tank to be cooled in an oil cooling mode to 150-200 DEG C, and then the workpiece is taken out to be subjected to air cooling; tempering is conducted, specifically, the quenched workpiece is put into the high-temperature furnace, heated to 320-380 DEG C and subjected to heat preservation for 0.5 h, then heated to 580-620 DEG C and subjected toheat preservation for 1-2 h, after heat preservation is completed, the workpiece is cooled to 200-240 DEG C along with the furnace, and then the workpiece is taken out and put into air to be cooled for 2 h; the workpiece is put into alkaline solution to be subjected to descaling treatment, the descaling time ranges from 10 min to 20 min, and finally the workpiece is cleaned, dried and packaged. The process is advantaged in that the original structure refining grain size of the stainless steel heat-resistant steel forge piece can be improved, and the quenching and tempering treatment effect isimproved.

The invention aims at providing an alloy material for a turboset rotor and a preparation method thereof and solves the problems that the steam temperature and the work pressure of an ultra supercritical unit are higher than those of the current unit and the high-temperature endurance property of the current material cannot meet the requirement. The alloy material comprises the following components by weight percentage: 0.12-0.14wt% of C, 0.30-0.40wt% of Mn, 9.10-0.50wt% of Cr, 1.45-1.55 wt% of Mo, 0.10-0.20 wt% of Ni, 0.18-0.22 wt% of V, 1.20-1.40 wt% of Co, 0.040-0.060 wt% of Nb, 0.015-0.030wt% of N, and 0.008-0.010wt% of B. By adopting the alloy material, the requirements of high temperature and high stress work condition can be met, the yield strength RP 0.02 is greater than or equal to 600 MPa, the alloy material can be used as an ultra supercritical turboset high-pressure and medium-pressure rotor alloy material, and the using requirement of a steam turbine rotor under the work environment is met. The alloy material is excellent in room-temperature pull-up performance and high-temperature endurance property, can be used as an supercritical and ultra supercritical turboset high-pressure and medium-pressure rotor alloy material, has important meaning for promoting the application and development of the ultra supercritical turboset and is worthy of large-scale popularization and application.

The invention relates to the field of stainless steel, in particular to a heat-resistant stainless steel seamless pipe and a preparation method thereof. The heat-resistant stainless steel seamless pipe of the present invention, by weight percentage, includes: C 0.04-0.1%, Si≤0.4%, Mn≤0.5%, P≤0.03%, S≤0.02%, Cr 20-27%, Ni 23‑28%, Cu 2.0‑3.5%, W 2‑4%, Nb 0.2‑0.6%, N 0.1‑0.3%, Mo 0.05‑0.3%, B 0.002‑0.008%, the balance is Fe and other unavoidable impurity elements. The preparation method of the heat-resistant stainless steel seamless pipe of the present invention comprises the following steps: (1) smelting; (2) thermal processing of a tube blank; (3) thermal processing of a steel pipe; (4) cold processing of a steel pipe. The heat-resistant steel seamless pipe of the present invention has good mechanical properties, high-temperature durable strength, high-temperature oxidation resistance, high-temperature corrosion resistance and high-temperature structure stability, and can meet the use requirements of 630-650°C ultra-supercritical power plant boiler tubes .

The invention discloses a method for preparing high temperature resistant nickel base alloy. The nickel base alloy consists of the following components in percentage by weight: 26.0 to 28.0 percent of Cr, 5.3 to 5.7 percent of Co, 8.2 to 8.6 percent of Mo, 2.4 to 2.8 percent of W, 0.4 to 0.6 percent of V, 3.8 to 4.2 percent of Ta, 5.6 to 6.0 percent of Al, 1.3 to 1.7 percent of Ti, 2.1 to 2.5 percent of Nb, 0.004 to 0.006 percent of B, more than or equal to 0.1 percent and less than or equal to 0.4 percent of Cu, more than 0 percent and less than or equal to 0.08 percent of C, more than 0 percent and less than or equal to 0.3 percent of Si, more than 0 percent and less than or equal to 0.5 percent of Mn, and the balance of Ni; the method for preparing the high temperature resistant nickel base alloy comprises the following steps of: mixing the components of the alloy, smelting, controlling vacuum degree to be 0.01 to 0.1Pa, and fully melting all raw materials, and then keeping smelting power constant for 15 to 25 minutes; improving the vacuum degree to be about 0.001 to 0.01Pa, refining at the temperature of between 1,650 and 1,670 DEG C for 6 to 8 minutes, and adjusting the components to ensure that the components meet the requirement; adjusting temperature to be 1,600 to 1,620 DEG C, and pouring to obtain ingots; performing heat treatment, heating the cast ingots to be 1,250 to 1,270 DEG C, preserving heat for 3 to 5hours, performing air cooling to room temperature, heating to 1,140 to 1,160 DGE C, preserving heat for 3 to 5 hours, and performing air cooling to room temperature; and heating to 1,050 to 1,070 DEG C, preserving heat for 30 to 36 hours, and performing air cooling to room temperature.

The invention discloses a heat treatment method of low-expansion high-temperature alloy, and particularly relates to the heat treatment method of the low-expansion high-temperature alloy in the fieldof heat treatment of metal materials. The heat treatment method of the low-expansion high-temperature alloy, provided by the invention, comprises the following steps: A, heating the alloy to 820-920 DEG C, preserving heat for 20 min to 2 h, and then performing air cooling; B, heating the alloy to 960-980 DEG C, preserving heat for 30 min to 2 h, and then performing air cooling; C, heating the alloy to 720-745 DEG C, and preserving heat for 4-8 h; and D, cooling the alloy to 620 DEG C at a cooling speed of 55 DEG C/h, preserving heat for 4 h, and then performing air cooling. By the heat treatment method of the low-expansion high-temperature alloy, the comprehensive performance of the alloy can be improved and the notch sensitivity of the alloy can be eliminated.