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Aassociation drying Method for preparing dehydrated vegetable and fruit

A technology for dehydrating vegetables and combined drying, which is applied in the dehydration processing of vegetables and fruits, and can solve the problems of high drying temperature, high operating costs, and inability to produce high-quality dehydrated fruits and vegetables.

Inactive Publication Date: 2008-04-09
JIANGNAN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Among the many drying methods, hot air drying has a high drying temperature and a long drying time, which leads to poor quality of dried food, large color changes, large loss of color, fragrance and nutrients, hard tissue structure, and poor rehydration; traditional vacuum drying Although the drying temperature is relatively low, since the convective heat transfer in the drying room is almost non-existent, but mainly heat conduction, the heat transfer speed is slow, the drying time is still relatively long, and the retention of color, fragrance and nutrients is still limited. The tissue structure also hardens, and the rehydration property is also poor; the drying quality of freeze-drying is the best, it can basically retain the original color, aroma, taste and nutritional components or biological activity of the food, and the shape of the product after drying is basically unchanged , the tissue structure is porous, good rehydration
In the processing of high-grade dehydrated vegetables, fruits and other foods, the drying process is the key to determine the product quality. At present, high-grade dehydrated fruit and vegetable products are all produced by freeze-drying process. Traditional drying processes cannot produce high-quality dehydrated fruits and vegetables.
However, freeze-drying is not only expensive in equipment, but also high in operating costs. It needs to maintain a low temperature of -25°C, a high vacuum of 0.5Kpa, a drying time of about 20 hours, and a limited production capacity, so the production cost of the product is very high.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] Carrots are cut into slices with a thickness of 6 mm, and 2 kg of carrot slices are taken in a thin layer and placed in a tetrafluoroethylene tray, and put into a microwave vacuum dryer with a microwave output power of 2KW for drying, and the vacuum degree is 3.0Kpa (residual pressure). In 16 minutes, 712g of water was sloughed off, that is, 40.5% of the moisture in the original sample was removed (about 88% of the water content of fresh carrots, 1760g of moisture in total), and the sample was taken out and then freeze-dried for 10 hours, and the water content of the product after taking out was 6.4 % (moisture basis), measuring its volume is 68.6% of the pure freeze-dried sample, and the retention rate of carotene is determined to be 97.1%, while the retention rate of carotene in the pure freeze-dried sample is 98.5%. Therefore, the quality of the carrot slices prepared by the combination method is very close to that of pure freeze-dried carrot slices, and the differenc...

Embodiment 2

[0016] After peeling the apples, cut them into thin slices with a thickness of 3 to 5 mm. Take 2 kg of apple slices and place them in a tetrafluoroethylene tray, and put them into a microwave vacuum dryer with a microwave output power of 2 KW for drying. The vacuum degree is 3.0 Kpa (residual press), dried for 20 minutes, and 910g of water was removed, that is, 50.5% of the moisture in the original sample was removed (fresh apples contain about 90% of moisture, and a total of 1800g of moisture), the sample was taken out and then freeze-dried for 10 hours. The water content was 6.9% (wet basis), and its volume was measured to be 62.2% of the pure freeze-dried sample, and the vitamin C retention rate was determined to be 94.6%, while the vitamin C retention rate of the pure freeze-dried sample was 97.4%. Therefore, the quality of the apple slices prepared by the combination method is very close to that of pure freeze-dried apple slices, and the color difference of the products is...

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Abstract

The invention relates to a dehydrating and drying method for the top-grade vegetable and fruit. After being sliced, the vegetable and the fruit are placed in a microwave vacuum dryer for being dried, the exerting microwave power density is between 0.5 w / g and 1.2 w / g (watt / gram), the vacuum rate is between 2.5KPa and 4.5KPa (remaining pressure), the materials to be dried can do reciprocating movement along with the drying dish in the microwave vacuum dryer. After being dehydrated by about 40-50 percent of the total moisture by the microwave vacuum drying, the materials are taken out and positioned on a stainless steel dish and then are positioned in a freezing dryer, and are frozen and sublimed dry under 25 DEG C below zero, the drying time is about 7-10 hours, and the moisture is lowered to the safe moisture of 6-7 percent. The preserving of the color, the scent, the taste, and the nutritious components of the dehydrated vegetable and fruit which are produced by the invention are quite approximate to that of the single freezing dried products, the volume is 60-70 percent of the volume of the single freezing dried products, the appearance and the organic structure are approximate too, the drying cost is low, and the energy can be saved by 40 percent above.

Description

technical field [0001] The invention relates to the field of food and agricultural product processing, in particular to a dehydration processing method for fruits and vegetables. Background technique [0002] Among many drying methods, due to high drying temperature and long drying time, hot air drying results in poor quality of dried food, large color change, large loss of color, fragrance and nutrients, hard tissue structure and poor rehydration; traditional vacuum Although the drying temperature is relatively low, since the convection heat transfer in the drying room is almost non-existent, but the heat conduction is the main method, so the heat transfer speed is slow, the drying time is still relatively long, and the retention of color, fragrance and nutrients is still limited. The tissue structure also hardens, and the rehydration property is also poor; the drying quality of freeze-drying is the best, it can basically retain the original color, aroma, taste and nutritio...

Claims

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Application Information

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IPC IPC(8): A23B7/02A23B7/015A23B7/024
Inventor 崔政伟
Owner JIANGNAN UNIV
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