Plate shaped ceramic film composed of multiple hollow fiber ceramic films by parallel connection and preparation thereof

A ceramic membrane and hollow technology is applied in the field of plate-shaped hollow fiber ceramic membrane elements and their preparation, which can solve the problems of high manufacturing cost, reduced service life of membrane modules, low membrane permeation flux, etc., to improve reliability and service life. , The effect of improving the manufacturing yield and high membrane area capacity

Inactive Publication Date: 2008-12-10
UNIV OF SCI & TECH OF CHINA
View PDF1 Cites 22 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For the ceramic membrane used at high temperature, the existing flat ceramic membrane has the problem of difficult sealing of the membrane module; the tubular ceramic membrane can move the sealing position of the membrane module to the low temperature area, which solves the problem of difficult sealing of the ceramic membrane module The ceramic membrane is thicker, the permeation flux of the membrane is low, and the effective membrane area per unit volume of the membrane module (called the packing density of the membrane module) is low; the membrane module of the hollow fiber ceramic membrane element has a higher packing density
[0003] Chinese Patent Publication No. CN101108310A (Patent Application No.: 200710025876.1) discloses "a hollow fiber ceramic membrane element and its assembly", in which several hollow fiber ceramic membranes are assembled into a hollow fiber ceramic membrane bundle, which is assembled from the hollow fiber ceramic membrane bundle Both ends of the membrane module are encapsulated with ceramic sealing material at high temperature, which solves the problem that the membrane module encapsulated with organic adhesive cannot be used under harsh conditions such as high temperature, strong acid, and strong alkali
This kind of membrane module, which consists of several hollow fiber ceramic membranes simply assembled into bundles and fixed and sealed at both ends, still has the following disadvantages: First, the manufacturing length of a single hollow fiber ceramic membrane element is limited due to its low mechanical strength. However, it is not suitable to manufacture membrane modules with large size and large membrane area capacity; secondly, due to the large length / diameter ratio of a single hollow fiber ceramic membrane element, it is easy to randomly bend and deform during the actual preparation process, and thus assembled Membrane modules, in which the bending forms and degrees of each hollow fiber ceramic membrane are different, when used at high temperature and in the process of lowering the temperature to room temperature, the thermal expansion, contraction and thermal stress state of each hollow fiber ceramic membrane are different, It is easy to cause damage and breakage of some hollow fiber ceramic membranes, which reduces the service life of the membrane modules; third, when assembling the membrane modules, it is necessary to realize strict high-temperature ceramic sealing of each hollow fiber ceramic membrane at both ends of the hollow fiber ceramic membrane tube bundle. The sealing technology is very demanding, so the yield rate is low and the manufacturing cost is high

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Plate shaped ceramic film composed of multiple hollow fiber ceramic films by parallel connection and preparation thereof
  • Plate shaped ceramic film composed of multiple hollow fiber ceramic films by parallel connection and preparation thereof
  • Plate shaped ceramic film composed of multiple hollow fiber ceramic films by parallel connection and preparation thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] Example 1: A single-tube green body of LSM-YSZ hollow fiber ceramic membrane with one end open and one end closed was prepared by phase inversion method, and then 30 dried hollow fiber ceramic membrane green bodies were arranged side by side in a single layer and placed in adjacent hollow A certain extrusion force is applied between the fiber ceramic membrane green bodies, and in this state, they are sintered at high temperature to make a plate-shaped dense hollow fiber oxygen-permeable ceramic membrane element composed of 30 hollow fiber ceramic membranes connected in parallel.

[0023] The concrete steps of this embodiment are as follows:

[0024] 1. Press La 0.7 Sr 0.3 MnO 3 (LSM) and Zr 0.82 Y 0.18 o 2 The mass ratio of (YSZ) is 70:100, weigh LSM powder with an average particle size of 0.6 microns and YSZ with an average particle size of 0.3 microns, mix LSM and YSZ with ethanol as a medium for 24 hours, and then evaporate to remove ethanol medium to obtain LS...

Embodiment 2

[0037] Example 2: Preparation of a plate-shaped dense hollow fiber oxygen-permeable ceramic membrane element composed of 30 dense LSM-YSZ hollow fiber ceramic membranes with openings at both ends connected side by side

[0038] image 3 It is a schematic structural diagram of a plate-shaped dense LSM / YSZ hollow fiber ceramic membrane element with openings at both ends to be prepared in this example.

[0039] The concrete steps of adopting phase inversion method and sintering preparation are as follows:

[0040] The preparation method of LSM-YSZ mixed powder and slurry is basically the same as in Example 1, except that the solid content of the LSM-YSZ slurry prepared in this example is about 80%, that is, the batching of the slurry is: 80% LSM-YSZ powder, 0.5% polyethersulfone forming agent, 20% N-methylpyrrolidone organic solvent and 0.04% polyvinylpyrrolidone surfactant.

[0041] The extrusion and solidification process parameters of the LSM-YSZ hollow fiber ceramic membran...

Embodiment 3

[0047] Embodiment 3: preparation is made of multiple Ni-Ba(Zr 0.1 Ce 0.7 Y 0.2 )O 3-d (Hereinafter abbreviated as Ni-BZCY7) The hollow fiber ceramic membranes are connected in parallel and parallel to form a plate-shaped dense hollow fiber ceramic membrane element, which is used to assemble the hydrogen permeable membrane module.

[0048] 1. Weigh 60 grams of metal Ni powder with an average particle size of 5 microns, and 60 grams of BZCY7 powder with an average particle size of 1 micron, mix them by ball milling with ethanol as a medium for 24 hours, then evaporate the ethanol and dry.

[0049] 2. Weigh 75% Ni / BZCY7 mixed powder, 25% N-methylpyrrolidone (NMP) organic solvent, 0.05% polyvinylpyrrolidone (PVP) forming agent and 0.4% polyethersulfone ( PESf) Surfactant, ball milled for 48 hours and mixed to prepare slurry, vacuum degassed slurry for 1 to 2 hours.

[0050]3. The above-mentioned slurry after vacuum degassing was used to prepare a Ni-BZCY7 hollow fiber ceramic ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
The inside diameter ofaaaaaaaaaa
Outer diameteraaaaaaaaaa
Wall thicknessaaaaaaaaaa
Login to view more

Abstract

The invention discloses a tabular hollow fiber ceramic membrane element formed by connecting a plurality of hollow fiber ceramic membranes in parallel and a preparation method thereof. The invention is characterized in that a plurality of hollow fiber ceramic membrane green bodies, one end of which is open and the other end of which is closed or both ends of which are open are sintered at the temperature ranging from 900 to 1600 DEG C for 5 to 20 hours in a state of mutual close contact by aligning both ends and driving single layer to stand side by side; or the tabular hollow fiber ceramic membrane green bodies, which are prepared by a single layered parallel connection of hollow fiber ceramic membranes using extrusion, are sintered at a high temperature ranging from 900 and 1600 DEG C for 5 to 20 hours after being dried. Compared with a single fiber hollow ceramic membrane element, the mechanical strength of the tabular hollow fiber ceramic membrane element is significantly enhanced, thus being beneficial to preparing large-size membrane elements, enhancing the reliability and the service life of the ceramic membrane; moreover, owing to the decrease of the assembly dispersity, the packing density of the membrane components is further enhanced far from being lowered. The tabular hollow fiber ceramic membrane element can be used for manufacturing gas or liquid separation and purification device or high temperature heat exchanger.

Description

technical field [0001] The invention belongs to the technical field of hollow fiber ceramic membranes, specifically relates to ceramic membrane separation technology and ceramic membrane heat exchanger technology, in particular to a plate-shaped hollow fiber ceramic membrane element composed of multiple hollow fiber ceramic membranes connected in parallel and a preparation method thereof . Background technique [0002] According to the "Journal of the American Institute of Chemical Engineers" (AIChE Journal, 51 (7) (2005) 1991-2000), the current structure of ceramic membranes mainly includes three types: flat plate, tubular and hollow fiber. For the ceramic membrane used at high temperature, the existing flat ceramic membrane has the problem of difficult sealing of the membrane module; the tubular ceramic membrane can move the sealing position of the membrane module to the low temperature area, which solves the problem of difficult sealing of the ceramic membrane module The...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): B01D63/04B01D71/02B01D69/08
Inventor 陈初升高建峰
Owner UNIV OF SCI & TECH OF CHINA
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products