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A method for preparing in situ MgSi particle reinforced metal matrix composite

A composite material and particle reinforcement technology, applied in the field of metal matrix composite materials, can solve the problems of expensive equipment, increase the cost of composite material preparation, and split the matrix, and achieve the effect of remarkable effect, excellent comprehensive mechanical properties, and reduction of oxidation.

Inactive Publication Date: 2009-08-26
NANCHANG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Chinese patent 200480029270.X describes a method using thixotropic molding to prepare Mg with a volume content of at least 2% 2 Si magnesium-based composite materials, but this method requires a special thixoforming machine, which is very expensive and greatly increases the preparation cost of this type of composite material
[0004] in situ Mg 2 Si particle-reinforced metal matrix composites have attracted increasing attention from scholars at home and abroad, but the current research still has the following shortcomings: (1) Although the existing methods or processes can well control the Mg 2 Si size and distribution, but Mg 2 The form of Si is still granular, mostly sharp-edged, splitting the matrix
Therefore, the current research results have not fundamentally solved the brittleness of this material; (2) the current research focus is only on the Mg 2 The modification of Si, but the matrix structure is usually a conventional structure, which is not conducive to improving the plasticity of the composite material. It is very necessary to control the size and shape of the matrix grains

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] Embodiment 1. Preparation of 15% Mg2Si / A356 composite material

[0026]Al-20% Si hypereutectic alloy is used as raw material, and Cu-10% P is used as modifier. Al-20% Si hypereutectic alloy is smelted at 830°C, adding modifier and pure magnesium, stirring with a stainless steel stirrer at 100 rev / min for 5 minutes, and then pouring into a water-cooled copper mold to obtain Mg 2 Si 40% by volume in situ Mg 2 Si-Al billets. Mg will be obtained 2 Put the Si-Al billet into a box-type resistance furnace and hold it at 585°C for 15 minutes to form a semi-solid Mg 2 Si-Al intermediate. The temperature of the smelted aluminum alloy matrix is ​​lowered to 595 ° C, and the semi-solid Mg 2 Put the Si-Al intermediate into the matrix alloy, and use a graphite rod to stir mechanically at 200 rev / min for 5 minutes. Afterwards, the alloy melt was heated to 650° C. and stirred for 5 minutes to obtain 15% Mg 2 Si / A356 composite melt. Finally, the rheological casting process inven...

Embodiment 2

[0027] Embodiment 2. Preparation of 8% Mg2Si / AZ91 composite material

[0028] The Mg-15% Si hypereutectic alloy is used as the raw material, and Y is the modifier. The Mg-15% Si hypereutectic alloy was smelted at 790°C, adding a modifier, stirred by a stainless steel stirrer at 150 rev / min for 8 minutes, and then poured into a water-cooled copper mold to obtain Mg 2 Si 40% by volume in situ Mg 2 Si-Mg billets. Mg will be obtained 2 Put the Si-Mg billet into a box-type resistance furnace and hold it at 620°C for 30 minutes to form a semi-solid Mg 2 Si-Mg intermediate, SF is introduced in this process 6 Gas for protection. The temperature of the smelted magnesium alloy matrix is ​​lowered to 650°C, and the semi-solid Mg 2 The Si-Mg intermediate is put into the matrix alloy, and the stirring time is 10 minutes at 100 rev / min by mechanical force with a graphite rod. Afterwards, the alloy melt was heated to 690°C, and stirring was continued for 5 minutes to obtain 8% Mg 2 S...

Embodiment 3

[0029] Embodiment 3. Preparation of 15% Mg2Si / ZA27 composite material

[0030] Al-25% Si hypereutectic alloy is used as raw material, and Al-10% P is used as modifier. Al-25% Si hypereutectic alloy was smelted at 850°C, adding modifier and pure magnesium, stirred by a stainless steel stirrer at 100 rev / min for 10 minutes, and then poured into a water-cooled copper mold to obtain Mg 2 Si volume percent 35% in situ Mg 2 Si-Al billets. Mg will be obtained 2 Put the Si-Al billet into a box-type resistance furnace and hold it at 580°C for 30 minutes to form a semi-solid Mg 2 Si-Al intermediate. The temperature of the smelted zinc alloy matrix is ​​lowered to 505°C, and the semi-solid Mg 2 The Si-Al intermediate is put into the matrix alloy, and the stirring time is 10 minutes at 100 rev / min by mechanical force with a graphite rod. Afterwards, the alloy melt was heated to 550° C. and stirred for 5 minutes to obtain 15% Mg 2 Si / ZA27 composite melt. Finally, the rheological ca...

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Abstract

A method for preparing in situ MgSi particle reinforced metal matrix composite comprises the following steps: feeding 10-60% in situ Mg2Si-Mg or Mg2Si-Al raw material, based on particle volume percentage, into the a furnace under the gas protection condition; keeping the temperature for 5-20 min between the solidus temperature and the liquidus temperature to obtain a semisolid intermediate; melting the matrix alloy under the superheat degree of being 100-300 DEG C and the gas protection condition, and then keeping the temperature for 5-20 min to maintain the matrix alloy to be in the temperature of 0-30 DEG C below the liquidus temperature; adding the semisolid intermediate while stirring for 1-20 min at the stirring speed of 100-600 rew / min, rising the temperature to the superheat degree of 10-100 DEG C, continuously stirring for 1-20 min at the stirring speed of 100-300 rew / min, and then standing for a while; rheocasting the prepared alloy flux with the superheat degree of 10-100 DEG C to obtain a semisolid composite slurry, and finally press forming. The composite primary crystal prepared by the invention is fine and in spherical shape, the Mg2Si particle as reinforcement phase is fine and uniform in distribution. Accordingly, the oxidation during the composite preparation can be effectively reduced, and the near net shape forming of the composite can be achieved.

Description

technical field [0001] The invention belongs to the field of metal matrix composite materials, and relates to an in-situ self-generated Mg 2 A method for the preparation of Si particle reinforced metal matrix composites, especially a method for preparing in situ self-generated Mg by remelting isothermal treatment and rheocasting 2 8i Process for particle reinforced aluminum alloys, magnesium alloys and zinc-aluminum alloy matrix composites. technical background [0002] Particle-reinforced metal matrix composites have the characteristics of simple preparation process, low cost, easy final molding, and easy machining, and have become one of the research hotspots of scientific researchers. The preparation methods of particle-reinforced metal matrix composites can be divided into two categories: external and in-situ synthesis methods from the way the reinforcement is introduced into the matrix. Among them, the in situ synthesis has the advantages of small reinforcing phase, u...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C1/10B22D18/00C22C32/00
Inventor 郭洪民杨湘杰
Owner NANCHANG UNIV
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