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Method for manufacturing heat-resistant aluminum alloy wire for power cable

An aluminum alloy wire and power cable technology, applied in cable/conductor manufacturing, metal/alloy conductors, manufacturing tools, etc., can solve the problems of low yield strength, high price, poor heat resistance and high temperature creep performance of aluminum wires, etc. Achieve excellent creep resistance, easy installation and erection, and ensure stability.

Inactive Publication Date: 2009-12-16
ZHENGZHOU CABLE +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, various power cables mostly use copper wires, which are expensive
If the aluminum wire is used, because the yield strength of the aluminum wire is low and the creep elongation is large, a large creep will occur after long-term operation or current overload, resulting in poor connection and safety problems
[0003] At present, bare aluminum alloy wires with high temperature resistance (150-230°C) have been widely used in overhead lines, but such aluminum alloy wires are high-strength hard wires and cannot be used as cable conductors; power cables, especially those installed on bridges , subways, tunnels, and power cables inside various buildings, the wires must have excellent bending resistance and formability, but aluminum alloy wires with such characteristics often have low electrical conductivity, and heat resistance (including high temperature creep) performance) poor

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] Add aluminum rare earth master alloy and aluminum boron master alloy to the molten aluminum at 750°C, so that the weight content of each element in the melt is: magnesium: 0.05%, copper: 0.20%, iron: 0.75%, silicon: 0.10%, boron : 0.03%, cerium-rich rare earth: 0.2%, zirconium: 0.05%, yttrium: 0.05%, cobalt: 0.25%, the rest is aluminum and unavoidable impurities.

[0031] When making the aluminum alloy, heat the aluminum ingot in a shaft furnace to a temperature of 750°C, and add the above-mentioned alloying elements to the molten aluminum, among which rare earth, boron, iron, and cobalt are aluminum rare earth intermediate alloys, aluminum boron intermediate alloys, and aluminum iron. Add in the form of cobalt master alloy, stir, refine, remove slag, and take samples before furnace for analysis and adjustment after 30 minutes. The temperature in the holding furnace was maintained at 730°C.

[0032] An aluminum alloy cast bar with a section of 50mm×50mm is cast in a ca...

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Abstract

The invention discloses a method for manufacturing a heat-resistant aluminum alloy wire for a power cable, and belongs to the technical field of design and manufacture of power transmission lines. The aluminum alloy wire uses magnesium, copper, iron, silicon, boron, cerium-rich rare earth, zirconium, yttrium, cobalt and the like as alloying elements. The manufacturing process for the aluminum alloy wire comprises the following steps: adding the alloying elements into fused aluminum of a shaft furnace, casting the mixture after smelting into a cast strip and thermally rolling the cast strip, then performing cold-drawing processing, annealing in the cold-drawing process, adopting recrystallization and thermal treatment before final cold-drawing, and later performing trace cold-drawing processing. The aluminum alloy wire not only has good bending resistant performance and forming performance, but also has high conductivity and good heat resistance (comprising high-temperature creep resistance), and can ensure the stability of electrical connection under both normal temperature and high temperature.

Description

technical field [0001] The invention discloses a method for manufacturing a heat-resistant aluminum alloy wire of a power cable, which belongs to the technical field of design and manufacture of transmission lines. The present invention is not suitable for overhead bare wires and power cables for ships and motor vehicles. Background technique [0002] At present, various power cables mostly use copper conductors, which are expensive. If the aluminum wire is used, because the yield strength of the aluminum wire is low and the creep elongation is large, a large creep will occur after long-term operation or current overload, which will cause poor connection and safety problems. [0003] At present, bare aluminum alloy wires with high temperature resistance (150-230°C) have been widely used in overhead lines, but such aluminum alloy wires are high-strength hard wires and cannot be used as cable conductors; power cables, especially those installed on bridges , subways, tunnels,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01B13/00H01B13/02H01B1/02B23P23/00C22C21/00C22C1/02C22C1/06C21D1/26C22F1/04
Inventor 陈铭朱爱荣陈亿宁
Owner ZHENGZHOU CABLE
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