Method for synthesizing polysorbate-80 for injection

A technology of polysorbate and synthesis method, which is applied in the field of synthesis of polysorbate-80 for injection, which can solve problems such as high content of by-products and impurities, poor color of polysorbate 80, and failure to meet the requirements for injection use, and achieve fluidity Good performance, low impurity content, and easy control of product quality

Active Publication Date: 2011-03-09
南京威尔药业科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0011] The 5th, the polysorbate 80 (I) that above-mentioned method synthesizes has poor color and luster, is yellow to brownish yellow, does not meet the requirements for injection use;
[0012] Sixth, the desired active substance content is only 60-70%, and the content of by-products and impurities is high, which has limitations in pharmaceutical application and does not meet the requirements for injection use;
[0013] Seventh, the plasticity of the production operation is poor, and the product quality is not easy to control
[0014] The adverse reactions of some different traditional Chinese medicine injections in clinical use are mostly related to the use of low-quality, low-purity polysorbate 80 that does not meet the requirements for injection use

Method used

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  • Method for synthesizing polysorbate-80 for injection
  • Method for synthesizing polysorbate-80 for injection
  • Method for synthesizing polysorbate-80 for injection

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0056] Embodiment 1-the synthesis of dehydrated sorbitan

[0057] Example 1.1 Add 1400g sorbitol (70%) in a 2000ml three-necked flask, and dehydrate under vacuum at 100-120°C for 3 hours. Cool down to 80°C, add 50g of 20% sulfuric acid aqueous solution, vacuum, dehydration reaction, vacuum degree 750mmHg, dehydration temperature 105-120°C, time 5 hours; neutralize to neutral with 20% sodium hydroxide aqueous solution, add activated carbon for decolorization, Filtration and vacuum drying gave crude sorbitan, which was analyzed by liquid chromatography with a content of 73.74%. 800 g of the obtained 1,4-sorbitol crude product was mixed with methanol to carry out primary crystallization, secondary crystallization and tertiary crystallization, and the content of the tertiary crystallization product was 99.25% (wherein the content of monosorbitol was 97.46%).

[0058] Embodiment 1.2 is substantially the same as embodiment 1.1, but has following changes, replaces 48ml20% sulfuric a...

Embodiment 2 2

[0063] The synthesis of embodiment 2 anhydrosorbitol

Embodiment 2

[0064] Example 2.1 Add 1400g sorbitol (70%) in a 2000ml three-necked flask, and dehydrate under vacuum at 100-120°C for 3 hours. Cool down to 80°C, add 50g of 20% sulfuric acid aqueous solution, vacuum, dehydration reaction, vacuum degree 750mmHg, dehydration temperature 105-120°C, time 5 hours; continue to heat up to 150-170°C dehydration reaction for 6 hours, and oxidize with 20% hydrogen The sodium aqueous solution was neutralized to neutral, and activated carbon was added for decolorization, filtered, and vacuum-dried to obtain a crude product of sorbitol, which was analyzed by liquid chromatography and found to have a content of 63.2%. The prepared dianhydrosorbitol crude product is subjected to vacuum distillation, and the vacuum degree is 759mmHg, and the fraction at 175~185° C. is collected, which is dianhydrosorbitol (isosorbide), and its content is 99.86% (wherein dianhydrosorbide Sorbitol content is 97.58%).

[0065] Embodiment 2.2 is substantially the same as embo...

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Abstract

The invention provides a method for synthesizing polysorbate-80 for injection, comprising the following steps: (1) taking sorbierite as a raw material, partially dehydrating the sorbierite under the conditions of an acid catalyst and a vacuum state, and carrying out crystallization and purification for three times on the dehydrated sorbierite to obtain primary high-purity dehydrated sorbierite II; (2) further dehydrating the high-purity primary dehydrated sorbierite II and then carrying out reduced pressure distillation and purification to obtain secondary high-purity dehydrated sorbierite III; (3) mixing the high-purity primary dehydrated sorbierite II with the high-purity secondary dehydrated sorbierite III in proportion to obtain high-purity dehydrated sorbierite IV; carrying out addition polymerization on the high-purity dehydrated sorbierite IV under the condition of a basic catalyst and ethylene oxide to obtain dehydrated sorbierite polyoxyethylene ether V; and (4) reacting the dehydrated sorbierite polyoxyethylene ether V with high-purity oleic acid under the action of an esterification catalyst and then refining the reactant of the dehydrated sorbierite polyoxyethylene ether V and the high-purity oleic acid to obtain the polysorbate-80 for injection. The liquid chromatogram (LC) of the polysorbate-80 for injection has two principal product peaks without other impurity peaks; and compared with the conventional craft products, the polysorbate-80 for injection is higher in purity, more stable in the technology, is controllable, meets the injection requirements in quality and has more reliable safety in clinical application.

Description

technical field [0001] The invention relates to a chemical synthesis method, in particular to a synthesis method of (high-purity) polysorbate-80 (I) for injection. Background technique [0002] Polysorbate-80 (I), also known as polyoxyethylene (20) sorbitan monooleate, it is a kind of hydrophilic nonionic surfactant, because it has better solubilizing effect, in When preparing injections of poorly soluble drugs, it is often used as a cosolvent, emulsifier and stabilizer. [0003] The synthetic method of (I) reported in the literature usually has the following two kinds: [0004] Method 1: Sorbitol and oleic acid undergo simultaneous dehydration and esterification reactions under the action of a basic catalyst to obtain sorbitan monooleate, and then condense with about 20 mole fractions of ethylene oxide to obtain polysorbate -80(I). [0005] Method 2: Sorbitol is first dehydrated under the action of an acidic or basic catalyst to obtain sorbitan, then esterified with olei...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08G65/332C08G65/28A61K47/34A61K47/26
Inventor 高正松陈新国吴仁荣贾建国吴仰波沈德渊李晓光费红
Owner 南京威尔药业科技有限公司
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