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Continuous casting forming equipment and process method for electromagnetic ejection filling core of cladding material

A technology of core-filling continuous casting and forming equipment, which is applied in the field of continuous casting processing of metal materials to achieve the effect of low production cost and high efficiency

Inactive Publication Date: 2011-05-25
UNIV OF SCI & TECH BEIJING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the vibration marks, the dynamic fit gap of the crystallizer vibration, the wear of the mold, the discontinuity of the solidification process, and the tensile stress in the composite billet, this method is not suitable for the preparation of precise composite billets, such as the outer diameter Φ15 ~ 20mm or less, Composite blank with outer wall thickness of 1.0-3mm

Method used

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  • Continuous casting forming equipment and process method for electromagnetic ejection filling core of cladding material
  • Continuous casting forming equipment and process method for electromagnetic ejection filling core of cladding material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment approach 1

[0025] Electromagnetic ejection core filling continuous casting of lead-clad tin composite material.

[0026] The outer diameter of the lead-clad tin metal composite rod is 12mm, and the thickness of the outer lead metal is 2mm. The upper and lower thermometers 1 and 5 use thermocouples to measure the temperature; The inner metal temperature control crucible 3, the upper temperature control crystallizer 12, the outer metal temperature control crucible 6 and the core metal liquid filling tube 9 are all made of No. 45 steel; the pressure of the control electromagnetic pump 11 is 0.03MPa, and the secondary cooling The device 15 is cooled by blowing at a speed of 3m / s; the temperature of the core metal temperature-controlled crucible 3 is controlled within the range from the freezing point of the corresponding metal or alloy to 100°C above the freezing point; the temperature of the outer metal temperature-controlled crucible 6 is controlled at Corresponding to the range from the s...

Embodiment approach 2

[0028] Electromagnetic ejection core filling continuous casting of copper clad aluminum composite material.

[0029] The outer diameter of the copper-clad aluminum metal composite rod is 12mm, and the thickness of the outer copper metal is 3mm. The upper and lower thermometers 1 and 5 use thermocouples to measure the temperature; the core metal temperature control furnace 4 adopts resistance heating, and the outer metal temperature control furnace 7 Induction heating is adopted; the core metal temperature control crucible 3, the outer metal temperature control crucible 6 and the core metal liquid filling core tube 9 are all made of graphite; the upper temperature control mold 12 is made of water-cooled metal mold lined with graphite The pressure of the electromagnetic pump 11 is controlled to be 0.04MPa, the secondary cooling device 15 adopts air blowing cooling, and its speed is 4m / s, and the temperature of the core metal temperature-controlled crucible 3 is controlled from th...

Embodiment approach 3

[0031] Electromagnetic ejection core filling continuous casting of stainless steel clad iron composite material.

[0032] The outer diameter of the stainless steel / iron metal composite rod is 12mm, and the thickness of the outer stainless steel metal is 3mm. The upper and lower thermometers 1 and 5 adopt infrared temperature measurement; the core metal temperature control furnace and the outer metal temperature control furnace adopt induction heating; the core metal temperature control crucible 3 is made of graphite; the outer metal temperature control crucible 6 It is made of magnesium oxide refractory material; the core liquid metal filling tube 9 is made of ZrO 2 Made of ceramics; the upper temperature control crystallizer 12 is made of water-cooled copper metal crystallizer; the secondary cooling device 15 is cooled by water spray; its speed is 5m / s, the pressure of the control electromagnetic pump 11 is 0.1MPa, and the core metal control The temperature of the warm cruci...

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PUM

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Abstract

The invention relates to continuous casting forming equipment and a process for an electromagnetic ejection filling core of a cladding material, belonging to the field of the continuous casting processing in metal material. The equipment provided by the invention comprises upper and lower temperature control crystallizers, a temperature measuring instrument, a metal temperature control furnace of the core, an outer metal temperature control furnace, a filling core tube, an electromagnetic pump, a secondary cooling device, a limiting device, a pressure sensor and a recession device, wherein the upper and lower temperature control crystallizers and a metal liquid filling core tube of the core are arranged on the same axis along the continuous casting direction; the electromagnetic pump is installed outside the upper and lower temperature control crystallizers and assembled on the same axis with the upper and lower temperature control crystallizers; the upper end of the metal liquid filling core tube of the core is connected with a metal temperature control crucible of the core, and the lower end is inserted into outer metal liquid; the outer metal liquid and the metal liquid of the core are isolated through the metal liquid filling core tube of the core; the outer metal liquid is cooled to form an outer metal tube; the metal liquid of the core is poured into the outer metal tube through the metal liquid filing core tube of the core; and a composite blank is ejected out by exerting the pressure through the electromagnetic pump. The invention eliminates cracks and vibration marks which are easy to occur in a common continuous casting blank, can continuously cast the cladding material once, obtains a composite interface of high quality and has the advantages of low production cost and high efficiency of subsequent processing.

Description

technical field [0001] The invention belongs to the field of continuous casting processing of metal materials, and provides equipment and technology for electromagnetically ejecting and core-filling continuous casting of cladding materials. Background technique [0002] The development of new materials has been promoted due to the stringent requirements on materials due to the development of high technology. Composite materials can play the synergistic effect of their constituent raw materials, and at the same time have a large degree of freedom in material design, so they are developing rapidly. They are not only more widely used in the scope of application, but also improved in decoration, electrical conductivity, thermal conductivity, corrosion resistance and mechanical properties, more reasonable material selection and lower manufacturing costs, and the integration of structure and function has become an in-depth Potential advantages for development. [0003] At pres...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D11/00B22D19/16
Inventor 吴春京梁贺臧勃林刘增辉
Owner UNIV OF SCI & TECH BEIJING
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