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High-purity copper or high-purity copper alloy sputtering target, process for manufacturing the sputtering target, and high-purity copper or high-purity copper alloy sputtered film

A manufacturing method and high-purity technology, applied in sputtering coating, semiconductor/solid-state device manufacturing, metal material coating process, etc., to achieve the effect of suppressing the generation of powder particles and reducing the failure rate

Active Publication Date: 2011-08-24
JX NIPPON MINING & METALS CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0029] In Patent Document 12, it is described that a high-purity copper or copper alloy sputtering target has an oxygen content of 100 ppm or less, a carbon content of 150 ppm or less, a nitrogen content of 50 ppm or less, and a sulfur content of 200 ppm or less, or sputtering from the target surface. In the ultrasonic flaw detection inspection, the displayed number of flat-bottomed holes with a diameter of 0.5 mm or more is 0.014 pieces / cm 2 In the following, a method for manufacturing a high-purity copper or copper alloy sputtering target with an oxygen content of 100 ppm or less, a carbon content of 150 ppm or less, a nitrogen content of 50 ppm or less, and a sulfur content of 200 ppm or less is described. Electron beam melting or vacuum induction shell melting are used to melt cast high-purity copper or copper alloy ingots, however, inclusions of a magnitude detectable by ultrasonic flaw detection have not been observed in current high-purity copper targets

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0114] Use the above-mentioned raw material obtained by further reducing organic inclusions by electrolytic copper with a purity of 6N, that is, use high-purity copper with a purity of 6N or higher, and the content of each component of P, S, O, and C is 1ppm or less, In addition, the non-metallic inclusions with a particle size of 0.5 micron or more and 20 micron or less as measured by a liquid particle counter are 8,000 pieces / g of high-purity copper.

[0115] 50 kg of the raw material was smelted in a cold crucible to obtain an ingot, subjected to homogenization heat treatment, and then forged, rolled, and heat treated to manufacture a sputtering target. For the homogenization heat treatment, forging, rolling, and heat treatment steps of the target, known methods can be used.

[0116] The target was measured with a liquid particle counter, and the number of non-metallic inclusions with a particle diameter of 0.5 micrometers or more and 20 micrometers or less was 20000 pieces...

Embodiment 2

[0119] Combining 50 kg of the same raw materials as in Example 1, cold crucible melting and vacuum induction melting were carried out to obtain an ingot, and homogenization heat treatment was performed in the same way, and a sputtering target was manufactured through forging, rolling, and heat treatment processes.

[0120] The target was measured with a liquid particle counter, and the number of non-metallic inclusions with a particle size of 0.5 micrometers or more and 20 micrometers or less was 10000 pieces / g.

[0121] It was subjected to electrolytic corrosion, and the protruding non-metallic inclusions appearing on the surface were analyzed by FIB-AES, and it was found that 30% were inclusions whose main component was carbon (including carbon and carbide). That is, the number of carbon-based inclusions with a particle diameter of 0.5 micrometers to 20 micrometers is 3000 / g.

[0122] Sputtering was performed using this target, whereby a copper thin film was formed on a 300 ...

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Abstract

A high-purity copper or high-purity copper alloy sputtering target which has a purity of 6N or higher and in which the contents of P, S, O, and C are each 1ppm or lower, characterized in that the content of non-metallic inclusions having particle diameters of 0.5 to 20[mu]m is 30,000 pieces / g or lower. The rejection rate of wirings of semiconductor devices, said wirings being formed by sputtering a high-purity copper target, is lowered with high reproducibility by using, as the raw material, high-purity copper and / or a high-purity copper alloy which have a reduced content of harmful P, S, C and O type inclusions, and thus controlling the form of existence of non-metallic inclusions.

Description

technical field [0001] The present invention relates to a high-purity copper or high-purity copper alloy sputtering target, a method for manufacturing the sputtering target, and a high-purity copper or high-purity copper alloy sputtering film. In addition, % and ppm used in this specification mean % by mass and ppm by mass, respectively. In addition, the purity means purity other than gas components C, O, N, and H. Background technique [0002] In the past, when aiming at producing high-purity copper or high-purity copper alloy targets, emphasis has been placed on removing metal elements and non-metallic elements other than copper or alloy components that are mainly recognized as impurities, or limiting gas components to a few A certain amount such as ppm to several hundred ppm. [0003] Therefore, regarding the trace amount of inclusions present in high-purity copper or high-purity copper alloy targets, no attention has been paid to them, and studies to remove or reduce t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C14/34H01L21/28H01L21/285
CPCC22C9/00C23C14/564C23C14/3414C22B9/20C23C14/185C23C14/14C23C14/34H01L21/28
Inventor 福岛笃志新藤裕一朗岛本晋
Owner JX NIPPON MINING & METALS CORP
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