High-purity copper or high-purity copper alloy sputtering target, process for manufacturing the sputtering target, and high-purity copper or high-purity copper alloy sputtered film
A manufacturing method and high-purity technology, applied in sputtering coating, semiconductor/solid-state device manufacturing, metal material coating process, etc., to achieve the effect of suppressing the generation of powder particles and reducing the failure rate
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Embodiment 1
[0114] Use the above-mentioned raw material obtained by further reducing organic inclusions by electrolytic copper with a purity of 6N, that is, use high-purity copper with a purity of 6N or higher, and the content of each component of P, S, O, and C is 1ppm or less, In addition, the non-metallic inclusions with a particle size of 0.5 micron or more and 20 micron or less as measured by a liquid particle counter are 8,000 pieces / g of high-purity copper.
[0115] 50 kg of the raw material was smelted in a cold crucible to obtain an ingot, subjected to homogenization heat treatment, and then forged, rolled, and heat treated to manufacture a sputtering target. For the homogenization heat treatment, forging, rolling, and heat treatment steps of the target, known methods can be used.
[0116] The target was measured with a liquid particle counter, and the number of non-metallic inclusions with a particle diameter of 0.5 micrometers or more and 20 micrometers or less was 20000 pieces...
Embodiment 2
[0119] Combining 50 kg of the same raw materials as in Example 1, cold crucible melting and vacuum induction melting were carried out to obtain an ingot, and homogenization heat treatment was performed in the same way, and a sputtering target was manufactured through forging, rolling, and heat treatment processes.
[0120] The target was measured with a liquid particle counter, and the number of non-metallic inclusions with a particle size of 0.5 micrometers or more and 20 micrometers or less was 10000 pieces / g.
[0121] It was subjected to electrolytic corrosion, and the protruding non-metallic inclusions appearing on the surface were analyzed by FIB-AES, and it was found that 30% were inclusions whose main component was carbon (including carbon and carbide). That is, the number of carbon-based inclusions with a particle diameter of 0.5 micrometers to 20 micrometers is 3000 / g.
[0122] Sputtering was performed using this target, whereby a copper thin film was formed on a 300 ...
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