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Methanation catalyst, preparation process thereof and methanation reaction device

A methanation catalyst and preparation technology, which is applied in physical/chemical process catalysts, metal/metal oxide/metal hydroxide catalysts, and hydrocarbon production from carbon oxides, etc., can solve the problems of high flow rate, burning of cooling equipment, membrane State boiling and other problems to achieve the effect of ensuring quality, ensuring safety and reliability

Inactive Publication Date: 2011-11-23
GUANGZHOU BOXENERGY TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this method does not have any research description on the catalyst methanation catalyst, and the water-cooled tubes are in a high-temperature state, the water is vaporized in the cooling tubes, and the cooling equipment is subject to large and variable thermal load impacts, which is prone to cycle pulsation, and may even Film boiling occurs, causing the cooling equipment to overheat and burn out, and the heat transfer process is difficult to control
With this partition wall heat exchange, the temperature difference between the inside and outside of the heat exchange tube is large, the heat flux density is high, the flow velocity inside and outside the tube is high, and there is fluid erosion and wear. Once a leak occurs, all the water in the entire heat exchange system will leak to In the reactor, an accident state occurred, causing huge losses; at the same time, there were certain safety hazards in the methanation equipment using the water-cooled tubular structure

Method used

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  • Methanation catalyst, preparation process thereof and methanation reaction device
  • Methanation catalyst, preparation process thereof and methanation reaction device
  • Methanation catalyst, preparation process thereof and methanation reaction device

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preparation example Construction

[0038] A kind of preparation technology of methanation catalyst, comprises the following steps:

[0039] Dissolution: the active ingredient nickel compound is configured into a solution;

[0040] Mixing: adding the carrier to the above solution, mixing evenly to obtain a mixture;

[0041] Co-precipitation: add a precipitant to the above mixed solution, stir while adding, so that the mixture is fully mixed, and the pH value is detected at the same time to obtain a precipitate;

[0042] Filtration: filter the above precipitate, discard the filtrate, and wash the filtered solid with water until there is no soluble matter;

[0043] Drying: Dry the above-mentioned washed solid at 25-300°C to obtain a powder sample;

[0044] Molding: add a molding binder to the powdered catalyst after drying, and then extrude or punch into a tablet to obtain a molded catalyst.

Embodiment 1

[0047] The following substances are all in mass percentage: take 30% of the active ingredient nickel nitrate, 5% of the additive cerium nitrate, and the balance is carrier alumina; prepare the methanation catalyst according to the above process steps, dissolve the nickel nitrate in water and dissolve it in the dissolution process A small amount of ammonium citrate and a small amount of ethylene glycol are added to the mixture, and the precipitant used is ammonia water. When the pH value of the mixture is detected and adjusted to 9.5, it is then left to stand, filtered, washed with water, and dried continuously at 120°C / min. After drying for 4 hours, use acetate fiber accounting for 1% of the weight of the dried powder as a molding binder to extrude the powder or make a tablet.

[0048]

Embodiment 2

[0050] The following various materials are all in mass percentage: take by weighing 60% of active ingredient nickel nitrate, 3wt% of auxiliary agent lanthanum nitrate, and the balance is carrier calcium aluminate; prepare methanation catalyst according to the above-mentioned process steps, nickel nitrate is ethanolized and combined Add a small amount of citric acid and a small amount of urea during the dissolution process: the precipitant used is potassium carbonate, check and adjust the pH value of the mixture to 10.5, then let it stand, filter, wash with water, and then dry continuously at 120oC 2 hours, 400oC air roasting for 5 hours. The powder is extruded or tableted with 1% cellulose acetate molding binder in the weight of the dried powder.

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Abstract

The invention belongs to the fields of new chemical process techniques and new energy development, in particular to a methanation catalyst, a preparation process thereof and a methanation reaction device for the catalyst. The methanation catalyst comprises the following components in percentage by mass: 10-60 percent of nickel compound serving as an active component, 0-5 percent of auxiliary agent and the balance of carrier. The preparation process for the methanation catalyst comprises the steps of dissolving, mixing, dipping, precipitating, filtering, drying, forming and the like. The methanation reaction device comprises at least two units of reducing separate heat pipe phase change heat removing combined devices, wherein each reducing separate heat pipe phase change heat removing combined device comprises a reactor, reducing pipes at the two ends of the reactor, more than one heat absorbing section in the reactor and a condensate steam package which is connected with the heat absorbing section.

Description

[0001] technical field [0002] The invention belongs to the field of new chemical process technology and new energy development, and in particular relates to a methanation catalyst, its preparation process and a methanation reaction device used for the catalyst. [0003] Background technique [0004] Natural gas is a high-efficiency, high-quality clean fuel, and the world's demand has grown rapidly in recent years. Studies have shown that from 2000 to 2009, the average annual growth rate of China's natural gas consumption was nearly 16%, reaching 88.7 billion cubic meters in 2009, and the average annual growth rate of production in the same period was about 13%. However, the shortage of natural gas resources in China has restricted the production and application of natural gas, and the annual "gas shortage" has also had a negative impact on economic development. In 2009, China’s natural gas imports alone reached 7.8 billion cubic meters, and its dependence on foreign coun...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01J23/755B01J23/83B01J35/10C07C9/04C07C1/04
Inventor 肖天存陈浩逸
Owner GUANGZHOU BOXENERGY TECH
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