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A method for continuously preparing dichloropropanol with glycerol and hydrochloric acid

A technology of dichloropropanol and hydrochloric acid, applied in the direction of introducing halogen preparation, organic chemistry, etc., can solve the problems of low HCL gas absorption concentration, multiple equipment, inconvenient operation, etc., and achieve the effect of expanding the source range and reducing the production cost.

Inactive Publication Date: 2011-12-28
江西省化学工业研究所 +1
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Problems solved by technology

[0004] "HCL gas process" is currently the main reported process. The difference between these processes is only in the catalyst, specific process details and equipment configuration. Their common feature is to promote the equilibrium reaction to the direction of the product by controlling the amount of water in the reaction system. Purpose, this type of process has the following disadvantages: (1) glycerin with a water content of more than 10% cannot be directly used, and this type of glycerin is more common in by-product glycerin. If it is to be used, it must be dehydrated, thus increasing production. Cost; (2) The storage and transportation of raw material HCL gas is inconvenient; (3) Most of them can only use batch batch process, while a few continuous feeding and discharging processes need to operate under pressure and require more equipment and more complicated operations , so whether it is a large equipment investment or production power consumption, and the operation is inconvenient; and for most batch-batch processes, multi-stage series absorption must be used to ensure a high utilization rate of HCL, so The equipment investment is large, and the utilization rate of the equipment is also low; (4) At the operating temperature, the absorption concentration of HCL gas is low, and the reaction speed is slow; (5) Some of these processes use dehydrating agents, so dehydrating agents are added Cost of Consumption and Separation Operating Costs
Among them, the parts of the first seven Chinese patent applications of Solvay Company related to the preparation of dichloropropanol by "hydrochloric acid aqueous process" are similar, only the emphasis is different, and they are the same as the last patent application of Changchun Artificial Resin Factory Co., Ltd. Have respective characteristics, also all have following deficiency: (1) do not make reagent hydrochloric acid, industrial hydrochloric acid and industrial by-product hydrochloric acid distinguish treatment to raw material hydrochloric acid, and according to the experimental result of the present invention, when using these three types of hydrochloric acid respectively as raw material, The results are very different; (2) Both are continuously added to the catalyst along with glycerin and / or hydrochloric acid, so the catalyst consumption is relatively large. Although both of them can recycle part of the catalyst, the consumption is still relatively large and increases Separation of operating costs; (3) No specific automatic control continuous feeding scheme is given, but in industrial production, automatic control of continuous feeding can not only reduce the operating burden of production workers, but also is very important for the stable control of production connections
And the part about the preparation of dichloropropanol in "Journal Articles" is the basis of the present invention, but there are also the following deficiencies: (1) no specific regulations and instructions are made to industrial hydrochloric acid pretreatment additives and pretreatment process schemes; When the by-product hydrochloric acid is used as the chlorinating agent of the present invention, its quality requirements and pretreatment process scheme are not specified and explained; (3) the catalyst for glycerin chlorination is not specified and specified; (4) It is not clear that the catalyst is only added once at the initial feeding; (5) There is no specific plan and description for the automatic control method and device of continuous feeding; (6) There are different production cycles for process parameters and operation content (7) A set of preparation equipment compatible with the process method is not given

Method used

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  • A method for continuously preparing dichloropropanol with glycerol and hydrochloric acid

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Experimental program
Comparison scheme
Effect test

Embodiment 2

[0050] No pretreated industrial hydrochloric acid as chlorinating agent: in this embodiment, except that 100 ml of reagent hydrochloric acid is replaced with 110 ml of industrial hydrochloric acid containing HCL34% without pretreatment during initial charging, and then 330 ml is replaced with 350 ml of industrial hydrochloric acid without pretreatment Reagent hydrochloric acid, and when premixed material is added dropwise continuously, replace reagent hydrochloric acid with industrial hydrochloric acid without pretreatment, other preliminary conditions such as reaction device, operation steps, process parameters are all similar to embodiment 1, but in continuous feeding After only 36 hours of continuous separation of the product, the reaction bottle has carbonized slag sticking to the wall, and the bottom of the bottle has frequent bumping due to heat accumulation of viscous material, and the reaction cannot continue, so no pretreatment is performed. The industrial hydrochloric...

Embodiment 3

[0052] Pretreatment of industrial hydrochloric acid: In a 5000ml three-neck reaction bottle equipped with mechanical stirring, thermometer and reflux condenser, add 5000ml of industrial hydrochloric acid containing 34% HCL and 100 (g) sodium dihydrogen phosphite to be treated, and control the temperature by heating in a water bath Stirring and reacting for 100 minutes at a temperature of 55±3° C. can be used as the chlorinating agent in the process of the present invention.

[0053] [29] Example 4

[0054] Pretreated industrial hydrochloric acid as one of the chlorinating agents: in this embodiment, except that the industrial hydrochloric acid after pretreatment is used in Example 3 to replace the unpretreated industrial hydrochloric acid, other previous conditions are similar to those in Example 2 , but after the cumulative time of the continuous reaction reached 252 hours, the reaction rate gradually slowed down due to the accumulation of a certain amount of viscous cros...

Embodiment 5

[0056]Pretreated industrial hydrochloric acid as the second chlorinating agent: add 2mol glycerin, 25 (g) sebacic acid, 15 (g) calcium chloride and 110ml of the industrial hydrochloric acid pretreated in Example 3 respectively in a 500ml glass beaker , stir with a glass rod until the solids are completely dissolved, add the above-mentioned prepared mixture into a 250ml three-necked reaction bottle equipped with a precision fractionation device, a constant pressure dropping funnel and a thermometer, then heat and react under total reflux for 26 hours, then Adjust the reflux ratio to about 2 / 3, and add dropwise 350ml of industrial hydrochloric acid after pretreatment in Example 3, and control the temperature of the reaction solution at 130±5°C. The pre-mixed material of industrial hydrochloric acid after pretreatment (the molar ratio of glycerol to HCL is 1:2.3), the temperature of the reaction solution is continued to be controlled at 130±5°C, and the reflux ratio is gradually r...

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Abstract

The object of the invention is to provide a method for synthesizing dichloropropanol with glycerin and hydrochloric acid. After pretreated industrial hydrochloric acid or pretreated industrial by-product hydrochloric acid or reagent hydrochloric acid is mixed with glycerin and catalyst in a batching tank, continuous Put it into a reactor equipped with a fractionation device on the top, continue heating under normal pressure for chlorination reaction, the temperature is controlled at 100-200°C, while continuously performing chlorination reaction, continuously distill the material in the reactor, and the product dichloro Propanol and water are continuously taken out from the reaction system after being condensed into liquid by the condenser; the same pretreatment method of industrial hydrochloric acid and industrial by-product hydrochloric acid of the present invention is to add one or more phosphorus-containing and / or sulfur-containing hydrochloric acid to the hydrochloric acid to be treated. Alkali metal and / or alkaline earth metal salts of inorganic acids, added in an amount of 0.1 to 15% of the weight of the hydrochloric acid to be treated, stirred at a temperature of 0 to 100°C for 0.5 to 15 hours; And the by-product hydrochloric acid provides a good outlet, which is conducive to reducing the production cost of dichloropropanol.

Description

[0001] technical field [0002] The invention belongs to a process for preparing organic chemical products, in particular to a process and a device for continuously preparing dichloropropanol using glycerin and industrial hydrochloric acid as raw materials. Background technique [0003] The process of preparing dichloropropanol from glycerol can be divided into the reaction process of glycerin with HCL gas in the presence of a catalyst (hereinafter referred to as "HCL gas process") and the reaction process of glycerin with HCL in hydrochloric acid in the presence of a catalyst (hereinafter referred to as For "hydrochloric acid water process) two categories. [0004] "HCL gas process" is currently the main reported process. The difference between these processes is only in the catalyst, specific process details and equipment configuration. Their common feature is to promote the equilibrium reaction to the direction of the product by controlling the amount of water in the reac...

Claims

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Application Information

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IPC IPC(8): C07C31/36C07C29/62
Inventor 辜高龙王文明方卫红宋建平巫民建徐正安宋夏辉蔡汉兴朱明生李红万春林
Owner 江西省化学工业研究所
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