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Method for producing dehydrated vegetables by puffing with superheated steam

A technology for puffing and dehydrating vegetables with superheated steam, which is applied in the field of food processing. It can solve the problems of vegetable nutrient loss, affecting the puffing effect, moisture resurgence of dehydrated vegetables, etc., and achieves small nutrient loss, excellent microporous structure, and obvious advantages in methods and products. Effect

Inactive Publication Date: 2012-12-05
FUJIAN AGRI & FORESTRY UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, superheated steam usually entrains water. When superheated steam acts on vegetables, it will also produce condensed water due to heat exchange. When vegetables absorb more water, it will seriously affect the puffing effect; the effect of superheated steam for a long time will make the temperature of vegetables too high and cause it The occurrence of soft rot not only affects the puffing effect but also easily leads to the loss of vegetable nutrients
Furthermore, the temperature of dehydrated vegetables produced by thermal processing methods such as hot air drying is relatively high, and they are usually packaged after natural cooling. The cooling process will easily cause dehydrated vegetables to absorb moisture in the air and regain moisture.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] (1) Carrot selection: choose carrots that are fresh, free from mechanical damage, rot and pests.

[0028] (2) Cleaning: Wash off the silt and impurities on the carrot surface with flowing water, and drain off the surface moisture.

[0029] (3) Cutting: Remove the skin of the carrots with a knife, and cut them into cubes of 3×3×3mm.

[0030] (4) Color protection: immerse diced carrots in a mixed solution of 0.1% citric acid and 0.2% sodium chloride for 10 minutes. Rinse with clean water after taking it out, and drain the surface water.

[0031] (5) Coating: Soak the color-protecting diced carrots in a propylene glycol solution with a mass concentration of 2% for 1 min, remove and drain the surface solution.

[0032] (6) Pre-dehydration: Pre-dehydrate the film-coated diced carrots at 50°C and 10Pa by vacuum drying method to a moisture content of 15% on a wet basis.

[0033] (7) Expansion: spread the pre-dehydrated diced carrots on the loading tray in the expansion tank...

Embodiment 2

[0039] (1) Selection of broccoli: select fresh broccoli without mechanical damage, rot, diseases and insect pests.

[0040] (2) Cleaning: Wash off the silt and impurities on the surface of the broccoli with flowing water, and drain the surface water.

[0041] (3) Segmentation: Use a knife to cut off the stem leaves and small flower buds below the flower buds, and cut them into 5×5mm pieces.

[0042] (4) Color protection: Submerge the broccoli slices in 97°C water for 1.5 minutes. Rinse with clean water after taking it out, and drain the surface water.

[0043] (5) Coating: Immerse the color-protecting broccoli slices in a 4% propylene glycol solution for 2 minutes, remove and drain the surface solution.

[0044] (6) Pre-dehydration: Pre-dehydrate the broccoli slices by vacuum drying method at 65°C and 30kPa to a moisture content of 28% on a wet basis.

[0045](7) Expansion: Spread the pre-dehydrated broccoli slices on the loading tray in the expansion tank, close the expans...

Embodiment 3

[0051] (1) Lettuce selection: choose lettuce that is fresh, free from mechanical damage, rot and pests.

[0052] (2) Cleaning: Wash off the silt and impurities on the surface of the lettuce with flowing water, and drain the surface moisture.

[0053] (3) Slicing: Remove lettuce leaves, roots and skin with a knife, and cut into cubes of 6×6×6mm.

[0054] (4) Color protection: immerse the diced lettuce in a sodium chloride solution with a mass concentration of 0.15% and a temperature of 95°C for 4 minutes, take it out, rinse it with clean water, and drain the surface water.

[0055] (5) Coating: immerse the color-protecting diced lettuce in a propylene glycol solution with a mass concentration of 5% for 3 minutes, remove it and drain the surface solution.

[0056] (6) Pre-dehydration: pre-dehydrate the diced lettuce at 70°C and 40kPa by vacuum drying method to a moisture content of 35% on a wet basis.

[0057] (7) Expansion: spread the pre-dehydrated diced lettuce on the loadi...

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Abstract

The invention relates to a method for producing dehydrated vegetables by puffing with superheated steam. The method comprises the following steps of: chopping picked and cleaned vegetables, performing color-fixing treatment and then coating, pre-dehydrating, heating with superheated steam and introducing compressed air for increasing pressure and puffing, drying and then quickly cooling with air,and packaging to obtain dehydrated vegetable products. By the adoption of the coating treatment, water absorption of vegetables and non-uniform puffing can be avoided in the superheated steam puffingprocess. After vegetables are heated by superheated steam, the air is introduced to increase pressure to improve puffing pressure difference, so as to effectively reduce the temperature required for puffing vegetables with superheated steam and prevent the problems of texture softening and nutrient loss caused by overheating. Vacuum drying is applied to the pre-dehydrating and drying treatments, so that the dehydration speed is increased and the change of vegetable color is reduced. The quick air-cooling treatment avoids moisture absorption and moisture regain of dehydrated vegetables. The method has the advantages of simple process, low puffing temperature, low energy consumption and the like, can significantly improve the rehydration property of dehydrated vegetables, and can be widely applied to the processing of different types of dehydrated vegetables.

Description

technical field [0001] The patent of the invention relates to the field of food processing, in particular to a method for producing dehydrated vegetables by superheated steam puffing. Background technique [0002] Dehydrated vegetables, also known as rehydrated vegetables, are made by washing, cutting and drying fresh vegetables to remove most of the water in the vegetables. Dehydrated vegetables have the advantages of easy storage and transportation, light weight, and convenient consumption. High-quality dehydrated vegetable products should not only have good color, but also have good rehydration performance to meet the requirements of vision and taste. At present, sun-dried, hot-air dried, and freeze-dried methods are often used to produce dehydrated vegetables. Drying is greatly affected by climate and environmental conditions, the dehydration time is long, and the sanitation is poor. Due to the serious shrinkage of vegetables during the drying process, the rehydration ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A23L1/212A23L19/00
Inventor 宋洪波安凤平彭晶晶徐将仇东朝
Owner FUJIAN AGRI & FORESTRY UNIV
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