Process for drying and dehydrating fruit, vegetable and Chinese medicinal herb through medium-pressure and high-pressure gas permeation

A technology of gas infiltration and Chinese herbal medicine, which is applied in the direction of drying solid materials, drying gas arrangement, method combination to dry solid materials, etc. It can solve the problems of high process cost, poor flavor, taste, color and fragrance, expensive products, etc., and achieve economical and Huge social benefits, easy to master process methods, and the effect of ensuring hygienic quality

Inactive Publication Date: 2012-02-15
JIANGSUCHINA PALARICH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

It solves the shortcomings of the prior art, such as high loss of nutrients, poor flavor, taste, color and aroma, poor rehydration, poisonous, and high process cost.
However, this method only removes part of bound water and free water, and the resulting fruit and vegetable foods are not crisp enough and are not easy to preserve due to high moisture conte...

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] Raw materials: 1000 grams of fresh pears.

[0027] 1) Preparation process

[0028] Wash the fresh pears until there are no stains, peel the skin, the thickness of the skin is about 1.5mm, remove the core, cut into 4mm discs by hand or with a slicer, put them in a pressure vessel, close the door and seal it.

[0029] 2) Osmotic dehydration process

[0030] Turn on the vacuum pump to evacuate the pressure vessel to -0.01Mpa, then stop vacuuming, close the evacuation valve, and then inject carbon dioxide gas into the container to maintain the gas pressure in the container at 1.5-2.5MPa, and release the gas in the container after maintaining for 60min. After the pressure is 0, open the container, take out the material, and set aside.

[0031] 3) Vacuum drying

[0032] Transfer the above materials to the vacuum drying oven within 10 minutes, close the hatch, start vacuuming, start heating after the vacuum degree reaches -0.1Mp, set the heating temperature to 60°C, start h...

Embodiment 2

[0035] Raw materials: 1000 grams of fresh carrots.

[0036] Preparation of semi-dry slices: After manually peeling the carrots, cut them into 4mm thick slices by machine or manually, then put the sliced ​​carrots into the hot air dryer, turn on the heating, set the temperature at 60°C, and take out the materials after heating for 4 hours , after cooling, it becomes a semi-dry tablet. Seal the prepared semi-dry tablet and let it stand for 10 hours, take it out and put it into a pressure container, close the door and seal it, and turn on the vacuum pump to evacuate the container to -0.01Mpa. Osmotic dehydration: inject carbon dioxide gas into the container to maintain the gas pressure in the container at 2-2.5MPa, and release the gas after maintaining the pressure for 20 minutes. Open the container after the pressure in the container is 0, take out the material, standby: vacuum drying: dry the above material for 10 minutes Transfer to a vacuum drying oven, close the hatch, star...

Embodiment 3

[0038] Raw materials: 1000 grams of fresh garlic.

[0039] 1) Raw material preparation

[0040] a) Preparation of semi-dry slices: After peeling the garlic, cut it into 2mm thin slices by machine or manually, then put the sliced ​​garlic into a hot air dryer, turn on the heating, set the temperature at 60°C, and take out the material after heating for 3.5 hours , after cooling, it becomes a semi-dry tablet.

[0041] b) Spray 50g of water evenly on the prepared semi-dry slices with a sprayer, turn over the garlic at the same time, mix the garlic and water evenly, seal and let it stand for 10 hours, take it out and put it into a pressure vessel, close the door and seal it, and turn on the vacuum pump Vacuumize the container to -0.01Mpa.

[0042] 2) Osmotic dehydration

[0043] Inject carbon dioxide gas into the container to maintain the gas pressure in the container at 2-2.5MPa, and release the gas after maintaining for 20 minutes. After the pressure in the container is 0, op...

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PUM

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Abstract

The invention discloses a process for drying and dehydrating fruits, vegetables and Chinese medicinal herbs through medium-pressure and high-pressure gas permeation, which is mainly suitable for the Chinese medicinal herbs and non-berry fruits and vegetables such as apples, pineapples, Hami melons, potatoes, burdocks, lotus roots, green sword beans, corns, Polygonum multiflorum, Lucid ganoderma and the like. The process comprises the steps of: washing the fruits, the vegetables and the Chinese medicinal herbs clean, removing free water, putting the materials in a pressure vessel, filling gas into the pressure vessel to enable pressure in the pressure vessel to reach more than 1MPa, maintaining the pressure for more than 10min, rapidly releasing the gas, transferring the materials to a vacuum drying oven in a short time and drying the materials under a low-temperature vacuum condition until the water content of the materials is below 5 percent to obtain finished products. The process has the positive effects that since drying and dehydration are conducted in the low-temperature vacuum condition, the losses of the nutrition and the flavors of the fruits, the vegetables and the Chinese medicinal herbs during high-temperature drying are avoided, the original nutrition, the active substances, the active constituent, the color, the fragrance and the taste of the materials are reserved to the utmost extent, the equipment investment is small, the process cost is low, the installation and the maintenance are convenient and the process is easy to master.

Description

technical field [0001] The invention relates to a technique for drying dehydrated fruits and vegetables and Chinese herbal medicines by adopting medium-high pressure infiltration in gas. It is mainly suitable for non-berry fruits and vegetables such as apples, pineapples, cantaloupe, potatoes, burdock, lotus root, green beans, corn, Polygonum multiflorum, Ganoderma lucidum, and Chinese herbal medicines. Background technique [0002] At present, the dehydration of fruits, vegetables and Chinese herbal medicines generally adopts hot air drying and vacuum freeze drying processes. The hot air drying dehydration process has the characteristics of small equipment investment, simple process, and easy operation, but it has serious loss of nutrients, poor flavor, poor rehydration degree, slow rehydration speed, long dehydration time, high energy consumption, and low production efficiency. Low, poor sanitary conditions and other defects; the vacuum freeze-drying process uses freeze-d...

Claims

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Application Information

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IPC IPC(8): A23L3/40F26B7/00F26B21/14
Inventor 赵保民
Owner JIANGSUCHINA PALARICH
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