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Resin metal composite bonding agent and composite bonding agent diamond grinding wheel

A composite bond and diamond grinding wheel technology, which is applied in the field of diamond grinding wheels, can solve the problems that non-metal and non-ferrous metal materials cannot be processed, and achieve the effects of good self-sharpening, good temperature resistance and high heat resistance

Inactive Publication Date: 2012-02-15
SUZHOU SAILI PRECISION TOOLS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In this technical solution, the raw material of the bond is ceramic-metal composite bond. The application field of this type of bond is CBN grinding wheel, not diamond grinding wheel. The application field of the obtained grinding wheel is the processing of iron group metal materials, which cannot be applied to non-metallic materials. And the processing of non-ferrous metal materials

Method used

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  • Resin metal composite bonding agent and composite bonding agent diamond grinding wheel
  • Resin metal composite bonding agent and composite bonding agent diamond grinding wheel
  • Resin metal composite bonding agent and composite bonding agent diamond grinding wheel

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] Embodiment one: see figure 1 Shown, prepare composite bond diamond grinding wheel, comprise the following steps:

[0032] (1) Mixing: The raw materials with the following weight ratio: polyimide resin powder 25%; copper powder 15%; tin powder 45%; zinc powder 7%; phosphorus powder 7%; Mix in the machine for 12 hours, and pass through a 320-mesh standard sieve to make a composite binder; then put the composite binder and diamond abrasive into the cylinder mixer in proportion to mix, and slowly add the resin solution after detecting uniformity under a microscope. Continue to mix for 1 to 2 hours, pass through a 60-mesh standard sieve after uniformity, obtain the grinding wheel mixture, and put it in a container for later use; wherein, the volume ratios of composite binder, diamond, and resin liquid are: 67%, 32%, and 1%; The diamond is a nickel-plated diamond with a particle size of 100 / 120, which is available in the market and whose quality meets the national standard; ...

Embodiment 2

[0038] Embodiment two: see figure 1 As shown, the composite bond diamond grinding wheel is prepared, and the technological process is the same as that of Example 1, specifically:

[0039] (1) Mixing: the following raw materials by weight: polyimide resin powder 28%; copper powder 18%; tin powder 41%; zinc powder 6%; phosphorus powder 6%; lead powder 1%; Mix in the machine for 12 hours, and pass through a 320-mesh standard sieve to make a composite binder; then put the composite binder and diamond abrasive into the cylinder mixer in proportion to mix, and slowly add the resin solution after detecting uniformity under a microscope. Continue mixing for 1 to 2 hours, pass through a 60-mesh standard sieve and put it into a container for later use to obtain a grinding wheel mixture; wherein, the volume ratios of the composite binder, diamond, and resin liquid are: 64%, 25%, and 1% respectively; The diamond is a nickel-plated diamond with a particle size of 140 / 170, which is availab...

Embodiment 3

[0046] see figure 1 As shown, the composite bond diamond grinding wheel is prepared, and the technological process is the same as that of Example 1, specifically:

[0047] (1) Mixing: the following raw materials by weight: polyimide resin powder 20%; copper powder 19%; tin powder 48%; zinc powder 5%; phosphorus powder 7%; lead powder 1%; Mix in the machine for 12 hours, and pass through a 320-mesh standard sieve to make a composite binder; then put the composite binder and diamond abrasive into the cylinder mixer in proportion to mix, and slowly add the resin solution after detecting uniformity under a microscope. Continue mixing for 1 to 2 hours, pass through a 60-mesh standard sieve and put it into a container for later use to obtain a grinding wheel mixture; wherein, the volume ratios of the composite binder, diamond, and resin liquid are: 64%, 25%, and 1% respectively; The diamond is a nickel-plated diamond with a particle size of 230 / 270, which is available in the market...

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Abstract

The invention belongs to the field of diamond grinding wheels, and in particular relates to a resin metal composite bonding agent and a composite bonding agent diamond grinding wheel prepared by adopting the resin metal composite bonding agent. The resin metal composite bonding agent consists of the following raw materials in percentage by weight: polyimide resin powder, copper powder, tin powder, zinc powder, phosphorus powder and lead powder; and the composite bonding agent diamond grinding wheel consists of the following raw materials: 65 to 85 volume percent of composite bonding agent, 15to 35 volume percent of diamond abrasive, and 0.5 to 1 volume percent of resin liquid. When the diamond grinding wheel prepared by adopting the resin metal composite bonding agent is used on a numerical control grinder, the diamond grinding wheel has the original characteristics of high grinding efficiency and good self-sharpening property of a resin bonding agent diamond grinding wheel and also has the advantages of high rigidity, high heat resistance and good profile retaining property of a metal bonding agent diamond grinding wheel, one-way cutting depth of heavy-load powerful grinding canreach 6 millimeters, and the comprehensive economic benefit can be improved by over 100 percent.

Description

technical field [0001] The invention belongs to the field of diamond grinding wheels, and in particular relates to a resin-metal composite bond and a composite bond diamond grinding wheel prepared by using the resin-metal composite bond. Background technique [0002] In the prior art, CNC grinding machines, especially multi-axis linkage CNC grinding machines, require high-speed, high-efficiency, high-precision, heat-resistant diamond grinding wheels with good shape and surface retention to adapt to their combined use characteristics. The grinding wheels traditionally used in CNC grinding machines are usually resin bonded diamond grinding wheels. The resin bonded diamond grinding wheel has high grinding efficiency and good self-sharpening, but it also has weaknesses such as insufficient rigidity, low heat resistance, and poor surface retention, which inhibits the performance of CNC grinding machines, especially when used in combination When a grinding wheel loses its shape, ...

Claims

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Application Information

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IPC IPC(8): B24D3/02B24D18/00
Inventor 王凯平王照
Owner SUZHOU SAILI PRECISION TOOLS
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