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Kapton/Al2O3 surface nanometer composite membrane and application

A nano-composite and thin-film technology, which is applied in the metal material coating process, superimposed layer plating, coating, etc., can solve the problems of easy cracking of surface inorganic films, damage of polymer materials, poor bonding performance, etc., and achieve surface The effect of flattening, consistent size and low cost

Inactive Publication Date: 2012-04-18
TIANJIN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The in-situ method prepares inorganic particle-doped polyimide films, and "impurities" such as surfactants or strongly acidic anions stay in the matrix, which will promote the degradation of polymer materials; in addition, compared with surface modification, overall modification is more important for Kapton films. The mechanical properties of the surface layer are greatly affected, and the flexibility and tensile properties of general materials drop sharply, while the surface inorganic composite retains the superior properties of the matrix material in the middle, so it can be seen that the surface layer composite material has more development prospects; magnetron sputtering, sol-gel Adhesive method is used to plate dense inorganic film on the surface of Kapton film, but the bonding performance of the organic / inorganic hardness jumping interface is poor and the surface inorganic film is prone to defects such as cracking; the preparation environment of magnetron sputtering and ion implantation methods requires high vacuum properties or high temperatures, which can damage polymer materials
In addition, the cost of the above method is high, special equipment and some chemical reagents with special groups are required, and it is not practical for the preparation of large-area materials.

Method used

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  • Kapton/Al2O3 surface nanometer composite membrane and application
  • Kapton/Al2O3 surface nanometer composite membrane and application
  • Kapton/Al2O3 surface nanometer composite membrane and application

Examples

Experimental program
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Effect test

Embodiment 1

[0018] The Kapton film was ultrasonically cleaned with acetone and absolute ethanol for 10 minutes to remove residual organic pollutants on the surface of the material. After cleaning, it was naturally dried in the air; the cleaned Kapton film was immersed in a concentration of 5mol / L at room temperature In the KOH aqueous solution, take it out after 5 minutes, and wash it thoroughly with a large amount of deionized water to remove the residual lye on the surface to neutrality. The above-mentioned hydrolyzed Kapton film is immersed in 0.5mol / L AlCl at room temperature 3 Take it out after 120 minutes in the aqueous solution, wash it thoroughly with a large amount of deionized water to remove the residual metal salt solution on the surface, and dry it naturally in the air; after the ion exchange, it contains Al 3+ The Kapton film was subjected to oxygen-containing heat treatment in a high-temperature controllable tube furnace, heated from room temperature to 300°C at a heating rate...

Embodiment 2

[0021] The Kapton film was ultrasonically cleaned with acetone and absolute ethanol for 10 minutes to remove residual organic pollutants on the surface of the material. After cleaning, it was naturally dried in the air; the cleaned Kapton film was immersed in a concentration of 5mol / L at room temperature In the KOH aqueous solution, take it out after 10 minutes and wash it with a large amount of deionized water to remove the residual lye on the surface to neutral; immerse the hydrolyzed Kapton film in 0.5mol / L AlCl at room temperature 3 Take it out after 120 minutes in the aqueous solution, wash it thoroughly with a large amount of deionized water to remove the residual metal salt solution on the surface, and dry it naturally in the air; after the ion exchange, it contains Al 3+ The Kapton film is subjected to oxygen-containing heat treatment in a high-temperature controllable tube furnace. The temperature is increased from room temperature to 340°C at a heating rate of 4°C / min, t...

Embodiment 3

[0024] The Kapton film was ultrasonically cleaned with acetone and absolute ethanol for 10 minutes to remove residual organic contaminants on the surface of the material. After cleaning, it was naturally dried in the air; the cleaned Kapton film was immersed in a concentration of 4mol / L at room temperature In the KOH aqueous solution, take it out after 5 minutes and wash it with a large amount of deionized water to remove the residual lye on the surface to neutrality; immerse the hydrolyzed Kapton film in 0.4mol / L AlCl at room temperature 3 Take it out after 60 minutes in the aqueous solution, wash it thoroughly with a large amount of deionized water to remove the residual metal salt solution on the surface, and dry it naturally in the air; after the ion exchange, it contains Al 3+ The Kapton film is subjected to oxygen-containing heat treatment in a high-temperature controllable tube furnace, heated from room temperature to 340°C at a heating rate of 2°C / min, held for 180 minutes...

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Abstract

The invention discloses a Kapton / Al2O3 surface nanometer composite membrane, which is prepared by the following steps of: performing ultrasonic cleaning on a Kapton membrane by using acetone and absolute ethanol, steeping in 1 to 5 mol / L KOH aqueous solution at room temperature for 5 to 10 minutes, taking the membrane out, and fully cleaning by using a large amount of deionized water until the membrane is neutral; steeping the membrane in 0.1 to 0.5 mol / L AlCl3 aqueous solution at the room temperature for 60 to 120 minutes, taking the membrane out, cleaning by using a large amount of deionized water, and drying naturally; and performing oxygen-containing heat treatment in a high-temperature controllable tubular furnace, heating to the temperature of between 260 and 400 DEG C from room temperature at a heating speed of between 2 and 4 DEG C / minute, keeping the temperature for 60 to 180 minutes, and cooling with the furnace. The Kapton / Al2O3 surface nanometer composite membrane can be used as a surface part of a spacecraft, and also can promote the further development of the Kapton membrane and a Kapton-based composite membrane in fields of aerospace, electrons and the like.

Description

Technical field [0001] The invention relates to a polymer-based composite film, in particular to a polymer-based composite film used on the surface of a spacecraft. Background technique [0002] Polyimide (PI for short) is a kind of high temperature resistant polymer containing imide cyclic structure on the molecular backbone. In 1961, the polypyromellitic imide film material produced by DuPont of the United States took the lead in commercialization in the world, and it was named Kapton. Compared with other polymer film materials, Kapton film materials have the following advantages: (1) High thermal stability, long-term use at temperatures above 300°C, short-term use at 400-500°C, and still not in liquid nitrogen at ~269°C Will be brittle; (2) Excellent mechanical properties, the tensile strength of Kapton film is 170MPa, has excellent wear resistance, friction reduction and heat aging resistance; (3) High chemical stability, insoluble in organic solvents, and resistant to dilut...

Claims

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Application Information

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IPC IPC(8): C23C28/00
Inventor 魏强王丹刘圣贤
Owner TIANJIN UNIV
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