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Novel melamine water reducer and preparation method

A technology of melamine and water reducing agent, applied in the field of concrete admixtures, can solve the problems of difficult to guarantee the quality of the project, the effect of water reduction and water retention is not obvious, and the impact of engineering construction, etc. adaptable effect

Inactive Publication Date: 2012-05-16
江苏汇迪建材有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

As far as the country is concerned, in order to meet different construction requirements, the admixture industry still generally adopts the method of compounding, and there are still few single high-efficiency water reducers with high performance and multiple functions.
At present, the types of domestic superplasticizers mainly include: polycarboxylate superplasticizers, sulfamate superplasticizers, and naphthalenesulfonate superplasticizers. There are also problems of varying degrees: although the polycarboxylate high-efficiency water-reducing agent has a high water-reducing rate, it is sensitive in response and difficult to control during construction; due to the molecular structure of the sulfamate high-efficiency water-reducing agent, concrete bleeding is serious, It is difficult to guarantee the quality of the project; naphthalenesulfonate superplasticizer is the most commonly used superplasticizer, and the low-concentration product naphthalenesulfonate superplasticizer contains as much as 20% sodium sulfate, which is easy to precipitate and cause plugging at low temperature pipes, which have a greater impact on engineering construction
However, compared with the previous melamine high-efficiency water-reducing agent, its water-reducing and water-retaining effects are not significantly improved

Method used

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  • Novel melamine water reducer and preparation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] A new type of melamine water reducer, the mass percentage of raw materials is:

[0029] Melamine 19%;

[0030] Paraformaldehyde 38%;

[0031] Sodium bisulfite 20%;

[0032] 30% sulfuric acid 2%;

[0033] Sodium hydroxide solution 3%;

[0034] Water 20%.

[0035] Add water, melamine, and formaldehyde solution in sequence to a reaction kettle equipped with a thermometer, a condenser, and an agitator, stir and raise the temperature to 50-60°C for 1 hour, and keep it at 60-75°C for 1 hour. After the methylolation reaction is completed , use sodium hydroxide solution to adjust the pH value of the solution to 8.5-9.5; put sodium bisulfite into the reaction kettle after methylolation, raise the temperature to 84°C, react at 84-90°C for 1 hour, and maintain the pH of the solution at 10-11; when the sulfonation reaction is finished, reduce the solution temperature to 50°C, adjust the pH value of the system to 5-6.5 with 30% sulfuric acid, continue the reaction for 1 hour, a...

Embodiment 2

[0037] A new type of melamine water reducer, the mass percentage of raw materials is:

[0038] Melamine 20%;

[0039] Paraformaldehyde 39%;

[0040] Sodium bisulfite 22%;

[0041] 30% sulfuric acid 2.4%;

[0042] Sodium hydroxide solution 3%;

[0043] Water 25%.

[0044] Add water, melamine, and formaldehyde solution in sequence to a reaction kettle equipped with a thermometer, a condenser, and an agitator, stir and raise the temperature to 50-60°C for 1 hour, and keep it at 60-75°C for 2 hours. After the methylolation reaction is completed , use sodium hydroxide solution to adjust the pH value of the solution to 8.5-9.5; put sodium bisulfite into the reaction kettle after methylolation, raise the temperature to 84°C, react at 84-90°C for 1 hour, and maintain the pH of the solution at 10-11; when the sulfonation reaction is finished, reduce the solution temperature to 50°C, adjust the pH value of the system to 5-6.5 with 30% sulfuric acid, continue the reaction for 1.5 ho...

Embodiment 3

[0046] A new type of melamine water reducer, the mass percentage of raw materials is:

[0047] Melamine 21%;

[0048] 20-28% formaldehyde solution 40%;

[0049] Sodium bisulfite 25%;

[0050] 30% sulfuric acid 2.5%;

[0051] Potassium hydroxide solution 4%;

[0052] Water 28%.

[0053] Add water, melamine, and formaldehyde solution in sequence to a reaction kettle equipped with a thermometer, a condenser, and an agitator, stir and raise the temperature to 50-60°C for 2 hours, and keep it at 60-75°C for 3 hours. After the methylolation reaction is completed , use potassium hydroxide solution to adjust the pH value of the solution to 8.5-9.5; put sodium bisulfite into the reaction kettle after methylolation, raise the temperature to 84°C, react at 84-90°C for 2 hours, and maintain the pH of the solution at 10-11; when the sulfonation reaction is finished, reduce the solution temperature to 50°C, adjust the pH value of the system to 5-6.5 with 30% sulfuric acid, continue the...

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Abstract

The invention relates to a novel melamine water reducer which comprises the following raw materials by mass: 18.7-23.2% of melamine, 38-42.6% of formaldehyde, 20-27% of sodium bisulfite, 2-3% of sulfuric acid, 3-5% of liquid alkali, and 20-30% of water. The method of the invention comprises the following steps: adding water, melamine, the formaldehyde solution into a reaction vessel, stirring and heating to 50-60 DEG C for reaction for 1-3 hours, performing heat preservation and reaction at 60-75 DEG C for 1-5 hours, adjusting the pH of the solution to 8.5-9.5 by the liquid alkali solution; adding sodium bisulfite, heating, reacting at 84-90 DEG C for 1-3 hours, maintaining the pH at 10-11; finally cooling the solution to 50 DEG C, adjusting the pH value to 5-6.5 by 30% sulfuric acid, continuing the reaction for 1-2 hours, neutralizing the solution to obtain a pH of 7, discharging to obtain the finished product. The water reducer prepared by the invention has strong water retention capacity for concrete, a high water-reducing rate, high early strength of concrete, low air entraining, and less slump loss.

Description

technical field [0001] The invention relates to the technical field of concrete admixtures, in particular to a novel melamine water reducer and a preparation method thereof. Background technique [0002] Cement concrete is the most used building material in the world, but cement concrete has weaknesses such as heavy weight, low strength and brittleness. With the rapid development of the construction industry, new requirements have been put forward for the performance of concrete in various aspects, such as improving the strength of concrete and improving the slump loss during the transportation of concrete. Ordinary concrete has been difficult to meet the new construction technology requirements. Adding admixtures to concrete is an effective, convenient and economical method to increase concrete strength and improve various properties of concrete. Water reducer is the most widely used admixture in concrete. [0003] With the development of the concrete admixture industry,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B24/30C08G12/40C08G12/32C04B103/30
Inventor 李华威胡华强张彬
Owner 江苏汇迪建材有限公司
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