Multifunctional one-furnace multi-strip quick high-efficiency heat treatment production line and process for bimetal strip saw blades

A bimetallic belt, multi-functional technology, applied in heat treatment furnaces, heat treatment equipment, furnaces, etc., can solve the problems of inability to achieve fast and efficient production, large production site area, high energy consumption, and achieve increased production capacity, high production capacity, and high guarantee. quality effect

Inactive Publication Date: 2012-07-04
曹玉贵
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In order to solve the problems of high energy consumption, high cost, too large production site area, and inability to realize fast and efficient production of bimetallic band saw blades in the existing heat treatment prod

Method used

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  • Multifunctional one-furnace multi-strip quick high-efficiency heat treatment production line and process for bimetal strip saw blades
  • Multifunctional one-furnace multi-strip quick high-efficiency heat treatment production line and process for bimetal strip saw blades
  • Multifunctional one-furnace multi-strip quick high-efficiency heat treatment production line and process for bimetal strip saw blades

Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0038] Specific implementation manner one: such as Figure 1~15 As shown, the multi-functional heat treatment production line of the same furnace and multi-band fast and efficient bimetallic band saw blades in this embodiment includes a temperature control system 18, a nitrogen generator 27 and a refrigeration unit 29. The production line also includes a saw blade input to output direction. N discharge devices 17, induction quenching preheating furnace 26, box-type quenching heating furnace 44, composite quenching device 34, oil-cooling quenching device 39, first induction tempering preheating furnace 95-1, first box type Tempering furnace 13-1, second induction tempering preheating furnace 95-2, second box tempering furnace 13-2, third induction tempering preheating furnace 95-3, third box tempering furnace 13-3, The guide wheel device 8, dry sandblasting machine 7, online marking and oiling equipment 3, output end traction device 2 and N receiving devices 1 at the outlet end o...

Example Embodiment

[0054] Specific implementation manner two: such as Figure 1~15 As shown, the production line of this embodiment further includes a rotating device 15 which is arranged between the first box-type tempering furnace 13, the rotating device 15 and the second induction tempering preheating furnace 95; the saw blade is rotating The device 15 is composed of N groups of guide wheels D16; the N groups of guide wheels D16 are horizontal and fan-shaped; the saw blade rotation device is used to turn the N saw blades 9 and gradually change the N saw blades 9 running horizontally side by side to run in the opposite direction Saw blade rotating device 15 is arranged at the inlet end of the induction tempering preheating furnace 95 at the outlet end of the first box tempering furnace 13 and the inlet end of the second box tempering furnace 13; N saw blades 9 after the saw blade rotating device 15 Through the guide wheel D16, enter the induction tempering preheating furnace 95 at the entrance o...

Example Embodiment

[0055] Specific implementation manner three: such as Image 6 As shown, the composite cooling device in this embodiment is composed of nitrogen, a cryogenic quenching device 72, and a nitrogen, water-cooling quenching device 106. The other components and connection relationships are the same as in the first embodiment.

[0056] Specific implementation manner 4: such as figure 2 , image 3 As shown, the dry sandblasting equipment 7 of this embodiment is used to blast simultaneously N saw blades 9 at the same time. Each saw blade 9 is provided with 4-8 spray guns (8 in the figure) and 4-8 spray guns. Symmetrically arranged horizontally, the nozzle of the spray gun faces the side of the saw blade, and the angle and position of the nozzle of the spray gun are adjustable. The other components and connection relationships are the same as in the first embodiment.

[0057] Specific implementation manner five: such as Figure 1~15 As shown, the production line of this embodiment also incl...

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Abstract

The invention discloses a multifunctional one-furnace multi-strip quick high-efficiency heat treatment production line and a process for bimetal strip saw blades, and relates to a heat treatment production line and a quenching process for bimetal strip saw blades. By the production line and the process, a technology for heating and cooling the saw blades quickly is implemented, the saw blades have high quality, and high efficiency, high capacity, low input, low cost and low energy consumption are achieved. Quick step quenching is performed by a deep cooling, water cooling, air cooling and nitrogen composite cooling process, so that the high efficiency and high capacity of production and the high quality of the saw blades can be ensured; and all process equipment is integrated into one production line, all processes such as quenching, tempering, sand blasting, cleaning, drying, marking, oiling, straightening and the like are finished on one production line, and a plurality of band saw blades of various specifications can be produced on one production line simultaneously. After the production line is implemented, the capacity of the saw blades is improved by about 3 times, the quality of products is improved by about 30 percent, energy such as electricity, water, oil, gas and the like is saved by over 200 percent, project investment is saved by over 200 percent, plant and land are saved by over 150 percent, production cost is reduced by over 50 percent, and the contradiction and technical bottleneck problem of conventionally exchanging quality for yield and exchanging high input for high capacity for years are radically solved.

Description

technical field [0001] The invention relates to a heat treatment production line for producing bimetallic band saw blades and a quenching process thereof. Background technique [0002] The production technology and equipment of bimetallic band saw blades (hereinafter referred to as saw blades) are listed in the existing invention patents "Multi-functional and multi-band bimetallic band saw blade heat treatment automatic production line and its process" (patent number: 201010297111. The automatic production line for multi-band bright quenching in the same furnace" (patent number: 200910072856.9) and "On-line automatic tempering equipment and technology for bimetallic band saw blades in the same furnace" (patent number: 201010297068.2) mainly solve the current equipment and process parameters It is difficult to control, the product quality is difficult to guarantee, and it is impossible to produce multiple saw blades with various specifications at the same time in the same fur...

Claims

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Application Information

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IPC IPC(8): C21D9/24C21D1/18
Inventor 曹玉贵
Owner 曹玉贵
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