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Ceramic sheathed internal combustion engine piston and manufacturing method thereof

A manufacturing method and internal combustion engine technology, applied to pistons, mechanical equipment, engine components, etc., can solve the problems of internal combustion engine combustion chamber temperature reduction, low thermal conductivity, brittle and brittle ceramic materials, etc., reduce heat loss, increase heat engine efficiency, The effect of reducing heat transfer

Inactive Publication Date: 2014-01-01
WUXI INST OF ARTS & TECH +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the heat absorption and heat dissipation of the liquid cooling system, part of the heat energy will be consumed, which will reduce the temperature of the combustion chamber of the internal combustion engine. In some cases, the fuel in the combustion chamber will not burn quickly and completely, reducing the heat engine efficiency of the internal combustion engine. Harmful gases from incomplete combustion will be produced, polluting the environment
[0003] In view of the above situation, there are some materials that use the high temperature resistance of ceramic materials to manufacture water-free ceramic internal combustion engines, but due to the brittleness of ceramic materials, it does not have Basic assembly and use strength, so there are difficulties in the production and use of ceramic internal combustion engines, and some people design the main high-temperature components of internal combustion engines to be ceramicized to increase the fuel combustion temperature
The internal combustion engine piston is one of the main components that urgently need to be ceramicized. It is a good way to armor the heat-insulating ceramic panel on the piston top. The piston top bears uniform positive pressure during work. The ceramic material has high compressive strength and low thermal conductivity. performance, high temperature resistance, etc. can meet the requirements of internal combustion engine piston ceramization, but it is difficult to armor, it is fixed by screws and metal rings, the processing is difficult, and the reliability and stability are difficult to guarantee

Method used

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  • Ceramic sheathed internal combustion engine piston and manufacturing method thereof
  • Ceramic sheathed internal combustion engine piston and manufacturing method thereof
  • Ceramic sheathed internal combustion engine piston and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Wherein, the thickness of the ceramic top plate 2 is 5 mm, and the material is silicon nitride ceramics; the ceramic nail 3 is cylindrical, with a diameter of 5 mm and a height of 5 mm. The sum of the cross-sectional areas of all the ceramic nails 3 accounts for 30% of the area of ​​the ceramic top plate 2 .

[0028] Manufacturing the internal combustion engine piston of the above-mentioned armored ceramic top plate 2 specifically includes the following steps:

[0029] 1) Manufacture and process the ceramic top plate 2 using the production and processing methods of industrial ceramics, so that the shape and size of the outer surface meet the requirements of the top of the piston, the thickness is uniform, and the inner surface is uniformly distributed with cylindrical ceramic nails 3 with a diameter of 5 mm and a height of 5 mm. , the sum of the cross-sectional areas of the cylindrical ceramic nails 3 accounts for 30% of the area of ​​the ceramic top plate 2;

[0030] ...

Embodiment 2

[0036] Wherein ceramic top plate 2 adopts alumina ceramics, and its wall thickness is 8mm; The thickness of ceramic top plate 2 is 8mm, and material is alumina ceramics; Ceramic nail 3 is cylindrical, and its diameter is 8mm, and height is 8mm; All ceramic nails 3 The sum of the cross-sectional areas accounts for 20% of the area of ​​the ceramic top plate 2 .

[0037] During preparation, in step 3), the ceramic top plate 2 or the integral casting sand mold is heated to 700°C and then cast.

[0038] Compared with similar models, the invention can reduce the heat dissipation loss of the piston by 20%, increase the temperature of the combustion chamber of the cylinder by 200°C, and increase the heat engine efficiency by 10%.

[0039] Embodiment 3: basically the same as Embodiment 1, the difference is the requirements of ceramic top plate 2 and ceramic nail 3, and the heating temperature in step 3) during preparation;

Embodiment 3

[0040]The ceramic top plate 2 is made of silicon oxide ceramics, and its wall thickness is 10 mm; the thickness of the ceramic top plate 2 is 5 mm to 10 mm. The ceramic nail 3 is cylindrical, with a diameter of 10 mm and a height of 10 mm. The sum of the cross-sectional areas of all the ceramic nails 3 accounts for 25% of the area of ​​the ceramic top plate 2 .

[0041] During preparation, in step 3), the ceramic top plate 2 or the integral casting sand mold is heated to 800°C and then cast.

[0042] Compared with similar models, the invention can reduce the heat dissipation loss of the piston by 15%, increase the temperature of the combustion chamber of the cylinder by 150°C, and increase the heat engine efficiency by 8%.

[0043] The above are only preferred embodiments of the present invention, and it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can be m...

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Abstract

The invention discloses a ceramic sheathed internal combustion engine piston and a manufacturing method thereof. The piston comprises a metal body piston and a ceramic top plate sheathed on the top of the metal body piston, wherein a plurality of cylindrical ceramic nails are uniformly distributed on the inner surface of the ceramic top plate; and the metal body piston and the ceramic top plate are connected into a whole through the cylindrical ceramic nails. According to the internal combustion engine piston, high-temperature heat transmitted from a combustion chamber of an internal combustion engine to the metal body piston is effectively reduced, so that the metal body piston is effectively prevented from being eroded; and the temperature in the combustion chamber of the internal combustion engine is increased conveniently, so that fuels are combusted more quickly and more completely, and the heat engine efficiency of the internal combustion engine is improved. The manufacturing method for the internal combustion engine piston sheathed with a ceramic coverage layer is simple, the requirement on processing precision is low, and a modern manufacturing technology can be realized.

Description

technical field [0001] The invention relates to a piston of an internal combustion engine, in particular to a piston of an internal combustion engine with a ceramic covering layer on the top of the piston and a manufacturing method thereof. Background technique [0002] At present, the internal combustion engine pistons are all made of metal materials. In order to prevent the piston temperature from being too high when the internal combustion engine is working, which will affect the use of the piston, a strong liquid cooling system is installed in the internal combustion engine to ensure that the internal combustion engine works normally at a temperature that is not too high. . Due to the heat absorption and heat dissipation of the liquid cooling system, part of the heat energy will be consumed, which will reduce the temperature of the combustion chamber of the internal combustion engine. Harmful gases from incomplete combustion will be produced, polluting the environment. ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F02F3/00B22D19/00
Inventor 顾永成刘宣飞谢建平张萍辉
Owner WUXI INST OF ARTS & TECH
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