Ceramic sheathed internal combustion engine piston and manufacturing method thereof
A manufacturing method and internal combustion engine technology, applied to pistons, mechanical equipment, engine components, etc., can solve the problems of internal combustion engine combustion chamber temperature reduction, low thermal conductivity, brittle and brittle ceramic materials, etc., reduce heat loss, increase heat engine efficiency, The effect of reducing heat transfer
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Embodiment 1
[0027] Wherein, the thickness of the ceramic top plate 2 is 5 mm, and the material is silicon nitride ceramics; the ceramic nail 3 is cylindrical, with a diameter of 5 mm and a height of 5 mm. The sum of the cross-sectional areas of all the ceramic nails 3 accounts for 30% of the area of the ceramic top plate 2 .
[0028] Manufacturing the internal combustion engine piston of the above-mentioned armored ceramic top plate 2 specifically includes the following steps:
[0029] 1) Manufacture and process the ceramic top plate 2 using the production and processing methods of industrial ceramics, so that the shape and size of the outer surface meet the requirements of the top of the piston, the thickness is uniform, and the inner surface is uniformly distributed with cylindrical ceramic nails 3 with a diameter of 5 mm and a height of 5 mm. , the sum of the cross-sectional areas of the cylindrical ceramic nails 3 accounts for 30% of the area of the ceramic top plate 2;
[0030] ...
Embodiment 2
[0036] Wherein ceramic top plate 2 adopts alumina ceramics, and its wall thickness is 8mm; The thickness of ceramic top plate 2 is 8mm, and material is alumina ceramics; Ceramic nail 3 is cylindrical, and its diameter is 8mm, and height is 8mm; All ceramic nails 3 The sum of the cross-sectional areas accounts for 20% of the area of the ceramic top plate 2 .
[0037] During preparation, in step 3), the ceramic top plate 2 or the integral casting sand mold is heated to 700°C and then cast.
[0038] Compared with similar models, the invention can reduce the heat dissipation loss of the piston by 20%, increase the temperature of the combustion chamber of the cylinder by 200°C, and increase the heat engine efficiency by 10%.
[0039] Embodiment 3: basically the same as Embodiment 1, the difference is the requirements of ceramic top plate 2 and ceramic nail 3, and the heating temperature in step 3) during preparation;
Embodiment 3
[0040]The ceramic top plate 2 is made of silicon oxide ceramics, and its wall thickness is 10 mm; the thickness of the ceramic top plate 2 is 5 mm to 10 mm. The ceramic nail 3 is cylindrical, with a diameter of 10 mm and a height of 10 mm. The sum of the cross-sectional areas of all the ceramic nails 3 accounts for 25% of the area of the ceramic top plate 2 .
[0041] During preparation, in step 3), the ceramic top plate 2 or the integral casting sand mold is heated to 800°C and then cast.
[0042] Compared with similar models, the invention can reduce the heat dissipation loss of the piston by 15%, increase the temperature of the combustion chamber of the cylinder by 150°C, and increase the heat engine efficiency by 8%.
[0043] The above are only preferred embodiments of the present invention, and it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can be m...
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