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Automatic ready-made jeans garment washing system and washing method thereof

A technology for clothing and denim, which is applied in the field of automatic denim clothing washing water system, can solve the problems of slow promotion of cleaning technology, limited number of denim clothing, and no application method found, so as to reduce waste water treatment and environmental load, Enables flexibility, increased security and simplicity

Active Publication Date: 2014-12-10
GUANGDONG JUNAN JEANS RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At present, the washing equipment used for denim garments is mainly a drum washing machine, which usually needs to manually put the denim garments into the washing equipment, and then manually take out the denim garments after the washing is completed. This kind of washing equipment and The washing method has the following deficiencies: (1) In view of the limited number of denim garments to be washed each time, a certain amount of manpower is required, the degree of automation is low, and the labor intensity of the workers is high, the energy consumption is high, the water consumption is large, and the sewage discharge is large , high pollution and other characteristics
[0006] Domestically, at present, in terms of washing water for denim garments, they are still following the old path of treating pollutants after they are produced. They have not worked hard on raw materials, production process equipment, technology, and management methods, thus increasing the cost of treatment projects.
Although some scientific research units and manufacturers have developed new technologies and equipment, most companies are still in the wait-and-see stage, and the promotion of clean technology is slow
So far, there is no report on the automatic denim garment washing water system that replaces mechanical stirring with ultrasonic waves and the application method of this system in denim garment washing water

Method used

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  • Automatic ready-made jeans garment washing system and washing method thereof
  • Automatic ready-made jeans garment washing system and washing method thereof
  • Automatic ready-made jeans garment washing system and washing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0060]Taking the application of the washing process of hydrogen peroxide rinsing denim garments in this washing water system as an example, the denim garments that need to be washed are fixed on the hangers, and the samples are sent through the automatic garment hanging conveying system at a speed of 10 m / min. . Add hydrogen peroxide, caustic soda, hydrogen peroxide stabilizer, penetrant, whitening agent and other additives, adjust the ratio according to the metering pump, and add it into the washing pool based on ultrasonic denim clothing through the sampling tube, turn on the ultrasonic device, and adjust the ultrasonic power to 500W. Frequency 20KHz-25KHz. Turn on the intelligent temperature control system to keep the temperature of the washing liquid constant at 95 degrees, and then transport the delivered denim garments to the washing pool for washing by the suspension system. Liquid ultrasonic cleaning tank, ultrasonic power is 1kW, frequency 25kHz, remove the chemical ...

Embodiment 2

[0062] Taking the application of the washing process of biological enzyme enzyme washing denim clothing in this washing water system as an example, the denim clothing that needs to be washed is fixed on the hanger, and the sample is sent through the automatic clothing hanging conveying system at a speed of 1 meter. / minute. Add enzymes, citric acid-tripolyphosphate buffer, penetrant, anti-staining salt and other additives, adjust the ratio according to the metering pump, add the sample tube into the washing pool based on ultrasonic denim clothing, turn on the ultrasonic device, and adjust the ultrasonic Power 100W, frequency 20KHz-25KHz. Turn on the intelligent temperature control system to keep the temperature of the washing liquid constant at 60 degrees, and then transport the denim garments sent to the washing pool by the suspension system for washing. The washed denim garments are transported to the washing machine by the suspension system Liquid ultrasonic cleaning pool,...

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Abstract

The invention relates to an automatic ready-made jeans garment washing system and a washing method thereof. The automatic ready-made jeans garment washing system comprises an automatic garment hanging conveying mechanism, a ready-made jeans garment washing mechanism, an ultrasonic cleaning mechanism and a channel type microwave drying mechanism, the ready-made jeans garment washing mechanism is based under an ultrasonic environment, the automatic garment hanging conveying mechanism is used for conveying, production efficiency is improved, an ultrasonic washing pool is used to avoid limitation of an industrial washing machine to the quantity of jeans garments, water is saved, circulatory production line ultrasonic treatment is realized, errors of artificial treatment are simplified, labor intensity is reduced, and the garments are washed more uniformly. Jeans washing wastewater treatment and load to environments are reduced, water consumption, energy consumption and wastewater drainage quantity are remarkably reduced, and the safety and the simplicity and convenience degrees of operation are improved. A channel type microwave drying system is adopted, efficiency is high, consumed time is short, environmental protection is realized, and the like. Besides, the automatic ready-made jeans garment washing system and the washing method have the advantages of high efficiency, energy conservation, environmental protection, high automation degree, short consumed time, good effect uniformity, high garment additional value, and the like.

Description

【Technical field】 [0001] The invention relates to the field of textile post-finishing technology and equipment, in particular to an automated denim garment washing system and a washing method thereof. 【Background technique】 [0002] Since Levi Strauus invented the first pair of twill jeans in the 19th century, denim clothing has won the favor of consumers for its rough, simple, natural and unrestrained, comfortable and wear-resistant characteristics, and has become a major consumer product for people. The demand is considerable. With people's pursuit of fashion and comfort, the development of fashionable, personalized, functional, comfortable and environmentally friendly denim products has become the development trend of the denim industry. The change of these styles or the realization of functions of denim clothing largely depends on the finishing process. [0003] The finishing process of denim is a key process to make denim have a unique style, and it is also an effecti...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D06B13/00D06B15/00D06B23/00D06L3/11D06L3/02D06L3/06B65G35/08D06L4/13D06L4/23
Inventor 甘厚磊易长海田磊石文奇
Owner GUANGDONG JUNAN JEANS RES INST
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