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Superfine processing and grain diameter control method of powder materials

A powder material and particle size control technology, which is applied in chemical instruments and methods, phosphorus compounds, inorganic chemistry, etc., can solve the problems of inability to prepare submicron or nanoscale ultrafine powder, reduce material purity, and difficulty in controlling particle distribution, etc. problems, to achieve the effect of easy production process, simple preparation process equipment, and controllable particle size range

Inactive Publication Date: 2012-10-03
SHANGHAI UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the particle distribution of the ultrafine powder prepared by the current mechanical pulverization process is difficult to control, and the grinding process will reduce the purity of the material. Generally, only ultrafine powder materials with a size of about 5000 mesh can be produced, and it is impossible to prepare submicron or nanoscale ultrafine powder materials. fine powder

Method used

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  • Superfine processing and grain diameter control method of powder materials
  • Superfine processing and grain diameter control method of powder materials
  • Superfine processing and grain diameter control method of powder materials

Examples

Experimental program
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Embodiment 1

[0029] Ultra-fine processing and particle size control technology of polyphosphate:

[0030] 1) Prepare a 50% alcohol solution with ethanol and water at a mass ratio of 1:1, then add a 0.2% dispersant in the alcohol solution, and disperse with a high-speed homogeneous emulsifier for 5 minutes;

[0031] 2) Add polyphosphate (2500 mesh) with 25% alcohol solution mass, adjust the pH of the dispersion to 3~4 with 10% phosphoric acid solution, and disperse for 15 minutes with a high-speed homogeneous emulsifier;

[0032] 3) A horizontal circulating sand mill is used as a wet mechanical grinding equipment. The inner wall of the grinding chamber is made of polyurethane, and the composite zirconia microbeads of 0.6~0.8mm are used as the grinding medium. The liquid flow rate is 0.5L / min, and the Grinding rate, circular grinding for 2 hours;

[0033] 4) After filtering the ground slurry with 800 sieves, dry it with a centrifugal atomization dryer;

[0034] 5) The obtained powder parti...

Embodiment 2

[0037] Ultra-fine processing and particle size control technology of aluminum hydroxide:

[0038] 1) Mix water and aluminum hydroxide (1250 mesh) at a mass ratio of 30% to make an aqueous dispersion, then add a dispersant with a mass of 0.5% of the dispersion, and disperse for 5 minutes with a high-speed homogeneous emulsifier;

[0039] 2) Use a horizontal circulating sand mill as a wet mechanical grinding equipment. The inner wall of the grinding chamber is made of polyurethane, with 0.8~1.0mm composite zirconia microbeads as the grinding medium, with a liquid flow rate of 0.5L / min and a speed of 2500rpm. Grinding rate, circular grinding for 3 hours;

[0040] 3) After filtering the ground slurry with 800 sieves, dry it with a centrifugal atomization dryer;

[0041] 4) The obtained powder particles are pulverized by a fluidized bed jet mill.

[0042] The average particle diameter of the ultrafine aluminum hydroxide prepared in this embodiment is 400~600nm, see figure 2 Par...

Embodiment 3

[0044] Ultrafine processing and particle size control technology of titanium dioxide:

[0045] 1) Prepare water and ethylene glycol at a mass ratio of 4:1 to make a 20% aqueous solution, then add 0.5% dispersant to the solution, and disperse for 5 minutes with a high-speed homogeneous emulsifier;

[0046] 2) Use 10% sodium hydroxide solution to adjust the pH of the dispersion to 9~10, then add titanium dioxide (400~500nm) with 30% solution mass, and disperse for 15 minutes with a high-speed homogeneous emulsifier;

[0047] 3) Use a vertical sand mill as a wet mechanical grinding equipment, the material of the inner wall of the grinding chamber is zirconia ceramics, use 0.1~0.2mm composite zirconia microbeads as the grinding medium, and grind at a grinding rate of 4000rpm for 5 hours;

[0048] 4) Filter the ground slurry with a 1000-mesh screen and dry it with a centrifugal atomization dryer;

[0049] 5) The obtained powder particles are pulverized by a fluidized bed jet mill....

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Abstract

The invention discloses a superfine processing and grain diameter control method of powder materials, wherein inorganic superfine powder material with different grain diameters can be obtained through selecting the type of a processing device, designing the technological process and controlling the technological condition, and thus the method is applicable to the field of large-scale processing preparation of superfine powder. The method disclosed by the invention comprises the following steps of: preparing a dispersion solution with a certain concentration by using inorganic powder, a solvent, a dispersant, an emulsifier and a pH regulator according to proportions, grinding the dispersion solution for a certain time by a physical mechanical grinding process to refine and unify the inorganic powder, adopting a fluid drying and airflow breaking technology to obtain the inorganic superfine powdered materials with different grain diameters. According to the method disclosed by the invention, the granule distribution of the superfine powder is effectively controlled, submicron or nanometer superfine powder can be prepared, the inorganic powder materials such as natural minerals can be processed in a superfine manner, the device size is small, the technological process is convenient, the pollution to the environment is little, and the large-scale processing production of various powder materials is carried out easily.

Description

technical field [0001] The invention relates to the preparation and processing technology of powder materials, in particular to a processing technology of ultrafine powder materials and a method for controlling the distribution of powder particles, which can be used in the field of large-scale processing and preparation of ultrafine powders. Background technique [0002] Ultrafine powder technology is a new discipline developed in the mid-1970s. Ultrafine powder has many new excellent properties due to its extremely fine particle size, large specific surface area, uniform distribution, and few defects, such as high surface activity, Fast reaction rate, high solubility, low sintering temperature, high sintered body strength, good filling and reinforcing performance, and unique optical, electrical, magnetic properties, etc., have been widely used in high-grade coatings, medicine, high-tech ceramics, microelectronics And information materials, advanced refractory and thermal in...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C01B25/40C01F7/02C01G23/047B02C21/00
Inventor 施利毅张剑平吴帅张大卫
Owner SHANGHAI UNIV