Abrasion-resistant, anti-drag and damaged surface repair agent for metal and preparation method thereof

A repairing agent and metal technology, applied in the direction of additives, petroleum industry, lubricating composition, etc., can solve problems such as wear of running parts, affecting product quality, and high power consumption, so as to reduce equipment operating noise, improve equipment operating accuracy, reduce The effect of exhaust emission indicators

Active Publication Date: 2012-10-10
兴友新材料科技(山东)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The main problems in the manufacturing process: First, most of the working machines of their own are used for too long, and the precision is greatly lost. The precision of the manufactured parts is affected, and the tolerance of the parts is large, which leads to low precision of my country's mechanical equipment since the factory , short service life and high consumption
The second is that with the extension of the service life of the equipment, the operating parts are worn and corroded, and a large amount of money is spent on the purchase of equipment for maintenance every year. The equipment cannot work with the same accuracy during the maintenance cycle, which affects the quality of the product.
Third, due to the gap in the general assembly level of the machinery and equipment manufacturing industry, it is difficult to achieve a high level of precision of machinery and equipment, and the noise of equipment operation is relatively large.
[0006] (2) Poor accuracy retention
[0007] The mechanical equipment and processing equipment manufactured in Germany, the United States, Japan, Switzerland and other countries can mai

Method used

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  • Abrasion-resistant, anti-drag and damaged surface repair agent for metal and preparation method thereof
  • Abrasion-resistant, anti-drag and damaged surface repair agent for metal and preparation method thereof
  • Abrasion-resistant, anti-drag and damaged surface repair agent for metal and preparation method thereof

Examples

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Effect test

Embodiment 1

[0043] The present invention is a metal wear-resisting, drag-reducing and damaged surface repairing agent, which is made of the following raw materials in mass percentage: 25% of anti-wear repairing powder, 60% of lubricating oil and 15% of random polyether;

[0044] Among them, the anti-wear repair powder is composed of the following raw materials in mass percentage: 18% organic molybdenum, 28% lanthanum trifluoride, 28% nickel powder, 20% silicon dioxide powder and 6% boron nitride powder.

[0045] A six-component compound emulsifier is also added, and the six-component compound emulsifier accounts for 10% of the total mass of the anti-wear repair powder, lubricating oil and random polyether.

[0046] The six-component compound emulsifier is composed of the following raw materials in mass percentage: nonyl alcohol polyoxyethylene ether 10%, lauryl alcohol polyoxyethylene ether 32%, lauryl alcohol polyoxyethylene ether phosphate 8%, Tween-6015% , Sodium Bicarbonate 15% and Sodi...

Embodiment 2

[0053] The present invention is a metal wear-resisting, drag-reducing and damaged surface repairing agent, which is made of the following raw materials in mass percentage: 2% of anti-wear repairing powder, 95% of lubricating oil and 3% of random polyether;

[0054] Among them, the anti-wear repair powder is composed of the following raw materials in mass percentage: 25% organic molybdenum, 25% lanthanum trifluoride, 20% nickel powder, 20% silicon dioxide powder and 10% boron nitride powder.

[0055] A six-component compound emulsifier is also added, and the six-component compound emulsifier accounts for 6% of the total mass of the anti-wear repair powder, lubricating oil and random polyether.

[0056] The six-component compound emulsifier is composed of the following raw materials in mass percentage: nonyl alcohol polyoxyethylene ether 18%, lauryl alcohol polyoxyethylene ether 10%, lauryl alcohol polyoxyethylene ether phosphate 20%, Tween-607% , Sodium Bicarbonate 10% and Sodi...

Embodiment 3

[0063] The present invention is a metal wear-resisting, drag-reducing and damaged surface repairing agent, which is made of the following raw materials in mass percentage: 40% of anti-wear repairing powder, 45% of lubricating oil and 15% of random polyether;

[0064] Among them, the anti-wear repair powder is composed of the following raw materials in mass percentage: 35% organic molybdenum, 20% lanthanum trifluoride, 17% nickel powder, 25% silicon dioxide powder and 3% boron nitride powder.

[0065] A six-component compound emulsifier is also added, and the six-component compound emulsifier accounts for 12% of the total mass of the anti-wear repair powder, lubricating oil and random polyether.

[0066] The six-component compound emulsifier is composed of the following raw materials in mass percentage: nonyl alcohol polyoxyethylene ether 22%, lauryl alcohol polyoxyethylene ether 20%, lauryl alcohol polyoxyethylene ether phosphate 8%, Tween-6010% , Sodium Bicarbonate 25% and So...

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Abstract

The invention belongs to the field of repair agents for surface of metal and in particular relates to an abrasion-resistant, anti-drag and damaged surface repair agent for metal and a preparation method thereof. The repair agent includes, by mass, 2-40% of abrasion-resistant repair powder, 45-95% of lubricating oil and 3-20% of random polyether, and a hexahydric composite emulsifier can also be added, wherein the abrasion-resistant repair powder comprises, by mass, 5-35% of organic molybdenum, 20-60% of lanthanum fluoride, 2-28% of nickel powder, 5-30% of silicon dioxide powder and 3-15% of boron nitride powder. The preparation method includes grinding the lubricating oil, the abrasion-resistant repair powder and the random polyether according to the ratio after even mixing, adding the hexahydric composite emulsifier, and evenly mixing to obtain the repair agent. According to the repair agent, abrasion due to friction can be reduced, the repair function of damaged surfaces is provided, using accuracy and reliability of equipment can be improved, energy and electricity can be saved, and the service life of the equipment can be prolonged.

Description

technical field [0001] The invention belongs to the field of metal surface repairing agents, in particular to a metal wear-resistant, drag-reducing and damaged surface repairing agent and a preparation method thereof. Background technique [0002] Friction and wear is an inevitable phenomenon in the operation of mechanical equipment. In the operation of mechanical equipment, one-third of the energy is used to overcome frictional resistance. It is the main link of energy consumption. Wear is a sign of the life of mechanical equipment. When the amount of wear exceeds the design requirements of the equipment, it marks the end of the equipment's life. Relevant data show that the economic loss caused by friction and wear in the United States exceeds 200 billion U.S. dollars every year. With the development of our country's economy, it has become a big country of machinery and equipment, and the machinery and equipment manufacturing industry is also developing rapidly. It will a...

Claims

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Application Information

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IPC IPC(8): C10M161/00C10N30/06
Inventor 张桂刚高在海罗丛高源罗景岚
Owner 兴友新材料科技(山东)有限公司
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