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Nano-modification chromium-free zinc-aluminium coating and preparation method thereof

A zinc-aluminum coating and nano-modification technology, applied in anti-corrosion coatings, coatings, etc., can solve problems such as the gap in coating hardness, and achieve the effect of enhancing compactness and improving hydrophobicity

Active Publication Date: 2014-11-26
NANJING UNIV OF AERONAUTICS & ASTRONAUTICS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although nanoparticles can improve coating hardness and corrosion resistance, there is still a gap in coating hardness compared with Dacromet coating

Method used

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  • Nano-modification chromium-free zinc-aluminium coating and preparation method thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] 1. After mixing 4,4'-diaminodiphenyl ether and pyromellitic anhydride in a ratio of 1:1.08, stir at room temperature with a rotation speed of 140 rpm, and then add dimethyl form into the solution Amide, the mass ratio of the solution to dimethylformamide is 1:8, the constant temperature stirring is continued for 11 hours, and after standing for 24 hours, the polyimide resin is obtained.

[0015] 2. Back up according to the following mass percentages: zinc aluminum powder: 58wt%, polyimide resin: 30wt%, titanate coupling agent: 1wt%, Tween-20: 9wt%, nano-SiO 2 : 0.6wt%, nano Al 2 o 3 : 0.8wt%, defoamer: 0.6wt%. Nano-SiO 2 and nano Al 2 o 3 The particle size is 10~15nm, the sheet diameter is 0.1~0.2nm,

[0016] 3. Add titanate coupling agent and Tween-20 to the polyimide solution in turn, stir at room temperature until the solution is light yellow and viscous, then add zinc-aluminum powder and defoamer, and continue stirring for 30 minutes.

[0017] 4. Incorporatin...

Embodiment 2

[0020] 1. After mixing 4,4'-diaminodiphenyl ether and pyromellitic anhydride in a ratio of 1:1.08, stir at room temperature with a rotation speed of 140 rpm, and then add dimethyl form into the solution Amide, the mass ratio of the solution to dimethylformamide is 1:8, the constant temperature stirring is continued for 11 hours, and after standing for 24 hours, the polyimide resin is obtained.

[0021] 2. Back up according to the following mass percentages: zinc aluminum powder: 46wt%, polyimide resin: 43wt%, titanate coupling agent: 2wt%, Tween-20: 6wt%, nano-SiO 2 : 1wt%, nano Al 2 o 3 : 1wt%, defoamer: 1wt%. Nano-SiO 2 and nano Al 2 o 3 The particle size is 10~15nm, the sheet diameter is 0.1~0.2nm,

[0022] 3. Add titanate coupling agent and Tween-20 to the polyimide solution in turn, stir at room temperature until the solution is light yellow and viscous, then add zinc-aluminum powder and defoamer, and continue stirring for 30 minutes.

[0023] 4. Incorporating nano...

Embodiment 3

[0026] 1. After mixing 4,4'-diaminodiphenyl ether and pyromellitic anhydride in a ratio of 1:1.08, stir at room temperature with a rotation speed of 140 rpm, and then add dimethyl form into the solution Amide, the mass ratio of the solution to dimethylformamide is 1:8, the constant temperature stirring is continued for 11 hours, and after standing for 24 hours, the polyimide resin is obtained.

[0027] 2. Back up according to the following mass percentages: zinc aluminum powder: 50wt%, polyimide resin: 39wt%, titanate coupling agent: 1.5wt%, Tween-20: 7wt%, nano-SiO 2 : 0.9wt%, nano Al 2 o3 : 0.9wt%,, defoamer: 0.7wt%. Nano-SiO 2 and nano Al 2 o 3 The particle size is 10~15nm, the sheet diameter is 0.1~0.2nm,

[0028] 3. Add titanate coupling agent and Tween-20 to the polyimide solution in turn, stir at room temperature until the solution is light yellow and viscous, then add zinc-aluminum powder and defoamer, and continue stirring for 30 minutes.

[0029] 4. Incorporati...

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Abstract

The invention relates to a nano-modification chromium-free zinc-aluminium coating and a preparation method thereof, and belongs to the technical field of metal surface anticorrosion coating. Components and mass percentages of the coating are as follows: 46-58 wt% of zinc-aluminium powder, 30-43 wt % of polyimide resin, 1-2 wt% of a titanate coupling agent, 6-9 wt% of Tween-20, 0.6-1 wt% of nano-SiO2, 0.8-1 wt% of nano-Al2O23 and 0.6-1 wt% of a defoaming agent. The coating provided by the invention has excellent performances of corrosion resistance and high hardness, is environment-friendly, has low cost, can provide relatively good protection for carbon steel substrates, and increases application value thereof.

Description

technical field [0001] The invention belongs to the technical field of metal surface anticorrosion coatings, and in particular relates to a nano-modified chrome-free zinc-aluminum coating and a preparation method thereof. Background technique [0002] Zinc-aluminum coating (Dacromet coating) is a coating with anti-corrosion performance. Compared with traditional electro-galvanizing, hot-dip galvanizing and other processes, this treatment technology has less environmental pollution, good protection performance, no Hydrogen embrittlement, high temperature resistance and other characteristics, but the hexavalent chromium in the zinc-aluminum coating has strong toxicity, and people pay attention to its harm to organisms and the environment. [0003] In order to meet the VOC regulations of various countries in the world and the environmental protection requirements stipulated by the automotive industry, chromium-free zinc-aluminum coatings are gradually accepted as a substitute f...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C09D179/08C09D5/10C09D7/12
Inventor 姚正军朱俊谋魏东博周金堂李婷周文斌罗西希
Owner NANJING UNIV OF AERONAUTICS & ASTRONAUTICS