Preparation method of high-purity aluminum oxide for growth of sapphire monocrystalline

A high-purity alumina and sapphire technology, applied in the preparation of alumina/hydroxide, can solve the problems of high sintering temperature, many production links, and complicated operation process.

Inactive Publication Date: 2013-01-09
ZHEJIANG ORIENT CRYSTAL OPTICS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the above methods all have problems such as complex operation process and many production links involved in the process.
Another commonly used method is the high-temperature pyrolysis of ammonium aluminum sulfate. This method does not require the participation of other raw materials, and alumina powder can be obtained only through simple pyrolysis, but there are high sintering temperatures and the presence of SO 3 by-products etc.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] High-purity aluminum ammonium sulfate is used as the reaction raw material and a high-temperature muffle furnace is used as the reaction device to prepare high-purity alumina powder.

[0016] Firstly, a certain amount of high-purity ammonium aluminum sulfate is weighed, placed in a mortar, and fully ground to obtain the raw material of ammonium aluminum sulfate precursor powder with uniform particle size. Then the raw material is transferred to the crucible, and the raw material and the crucible are placed in a high-temperature muffle furnace as a whole, and heated at 220 degrees for 60 minutes to dissolve the raw material in its own crystallization water and remove the crystallization water. Then, the furnace was further heated up to 550 degrees, and kept at this temperature for 1 hour, so as to remove the ammonia gas in the raw material. Then the temperature is raised to 900 degrees, and kept at this temperature for 1 hour, so that the raw material is completely decom...

Embodiment 2

[0018] High-purity aluminum ammonium sulfate is used as the reaction raw material and a high-temperature muffle furnace is used as the reaction device to prepare high-purity alumina powder.

[0019] Firstly, a certain amount of high-purity ammonium aluminum sulfate is weighed, placed in a mortar, and fully ground to obtain the raw material of ammonium aluminum sulfate precursor powder with uniform particle size. Then the raw material is transferred to the crucible, and the raw material and the crucible are placed in a high-temperature muffle furnace as a whole, and heated at 220 degrees for 60 minutes to dissolve the raw material in its own crystallization water and remove the crystallization water. Then, the furnace was further heated up to 530 degrees, and kept at this temperature for 1 hour, so as to remove the ammonia gas in the raw material. Then the temperature is raised to 900 degrees, and kept at this temperature for 1.5 hours, so that the raw material is completely de...

Embodiment 3

[0021] High-purity aluminum ammonium sulfate is used as the reaction raw material and a high-temperature muffle furnace is used as the reaction device to prepare high-purity alumina powder.

[0022] Firstly, a certain amount of high-purity ammonium aluminum sulfate is weighed, placed in a mortar, and fully ground to obtain the raw material of ammonium aluminum sulfate precursor powder with uniform particle size. Then the raw material is transferred to the crucible, and the raw material and the crucible are placed in a high-temperature muffle furnace as a whole, and heated at 200 degrees for 60 minutes to dissolve the raw material in its own crystal water and remove the crystal water. Then, the furnace was further heated up to 570 degrees, and kept at this temperature for 1 hour, so as to remove the ammonia gas in the raw material. Then the temperature is raised to 900 degrees, and kept at this temperature for 1 hour, so that the raw material is completely decomposed and the SO...

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Abstract

The invention relates to a preparation method of a high-purity aluminum oxide, in particular to a preparation method of high-purity aluminum oxide for growth of sapphire monocrystalline. The method includes: grinding high-purity ammonium aluminum sulfate to obtain ammonium aluminum sulfate precursor powder uniform in particle size, heating according to different temperature sections, pyrolyzing to remove by-products, and sintering to obtain high-purity aluminum oxide uniform in particle size. According to the method, the high-purity ammonium aluminum sulfate is ground to obtain ammonium aluminum sulfate raw material powder, dewatering is completed at a low temperature, ammonia gas is removed at a moderate temperature, the temperature is further increased to enable the raw materials to be decomposed completely, and the high-purity aluminum oxide is obtained by means of sintering at 1000-1050 DEG C. The aluminum oxide prepared by the method is low in pyrolysis temperature and high in purity, tail gases such as SO3 and NH3 can be recovered directly, and consequently environment pollution is reduced, by-products are used reasonably, and production cost is reduced.

Description

technical field [0001] The invention relates to a preparation method of high-purity alumina, in particular to a preparation method of high-purity alumina used for growing sapphire single crystal. Background technique [0002] High-purity alumina has excellent properties such as high strength, high hardness, wear resistance, high temperature resistance, and chemical corrosion resistance. Important materials for devices, etc. As we all know, the current LED chips mostly use sapphire single crystal as the substrate, and high-performance chips have strict requirements on the substrate. High quality and purity. Alumina is used as a raw material for preparing sapphire single crystals, and its purity has a direct impact on the crystal quality of sapphire single crystals. There are also many ways to prepare high-purity alumina. For example, the improved Bayer method was adopted in the early stage, and ammonium metaaluminate was used as raw material to obtain high-purity aluminum ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C01F7/32
Inventor 李京波孟秀清李庆跃李凯汪林望池旭明夏建白
Owner ZHEJIANG ORIENT CRYSTAL OPTICS
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