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Methods for degerming and pretreating corns and method for brewing alcohol by adopting corns

A pretreatment and corn technology, applied in the direction of grain treatment, application, grain shelling, etc., can solve the problems of acidic wastewater environmental pollution, need to be further improved, low yield of starch alcohol, etc., to avoid poor color and variability Effects of changing color and improving yield

Active Publication Date: 2013-02-06
安徽中粮生化燃料酒精有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the use of sulfurous acid aqueous solution to soak the whole corn in this method, not only waste of water resources is caused, but also the acid waste water produced has great environmental pollution and high energy consumption, and the purity of the obtained germ needs to be further improved. The alcohol yield of starch in subsequent alcoholic fermentation is low

Method used

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  • Methods for degerming and pretreating corns and method for brewing alcohol by adopting corns
  • Methods for degerming and pretreating corns and method for brewing alcohol by adopting corns

Examples

Experimental program
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Effect test

Embodiment 1

[0074] This example is used to illustrate the method for corn degermination provided by the present invention.

[0075] Take 800 tons of impurity-removed corn (northeast corn), introduce it into a 1500 cubic meter moistening bin, and soak it with water. The soaking temperature is 80°C, and the soaking time is 6 hours. Based on the dry weight of corn, The water content of the soaked corn is 18% by weight, and then the soaked corn is introduced into a degerming machine for the first degerming treatment to obtain corn flour with a particle diameter of 1.2 mm and umbilicus containing germ. Put the obtained navel containing the germ into a soaking tank of 1000 cubic meters, add water to soak, the soaking temperature is 60°C, and the soaking time is 9 hours, so that the dry weight of the navel is used as the benchmark, and the soaked navel The water content of the umbilicus is 46% by weight, and then enters the dehydration screen to separate the umbilicus from the soaking water, and...

Embodiment 2

[0080] This example is used to illustrate the method for corn degermination provided by the present invention.

[0081] According to the same method as in Example 1, the corn is subjected to the first degermination treatment, the second degermination treatment and the subsequent oil expression treatment, the difference is that the soaking temperature in the moistening bin is 75°C, and the soaking time is 5 hours , so that based on the dry weight of the corn, the water content of the corn after soaking is 15% by weight; the soaking temperature in the soaking tank is 55 ° C, and the soaking time is 6 hours, so that the dry weight of the navel is used as the benchmark, soaking The water content of the umbilicus is 42% by weight, and the isolated germ is 66 tons in dry weight; 500g of the germ (in dry weight) is taken, and 481.5g of dry pure germ is obtained after hydrolysis; Germ is 64 tons by dry weight, and 22.4 tons of crude oil are obtained after oil extraction.

[0082] The...

Embodiment 3

[0084] This example is used to illustrate the method for corn degermination provided by the present invention.

[0085] According to the same method as in Example 1, the corn is subjected to the first degermination treatment, the second degermination treatment and the subsequent oil expression treatment, the difference is that the soaking temperature in the moistening bin is 85°C, and the soaking time is 7 hours , so that based on the dry weight of the corn, the water content of the corn after soaking is 20% by weight; The water content of the umbilicus is 50% by weight, and the isolated germ is 64 tons in dry weight; 500g of the germ (in dry weight) is taken, and 482.5g of dry pure germ is obtained after hydrolysis; Germ is 62 tons by dry weight, and 23.2 tons of crude oil are obtained after oil extraction.

[0086] The purity and oil yield of the germ were calculated, and the results are shown in Table 1.

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Abstract

The invention provides methods for degerming and pretreating corns and a method for brewing alcohol by adopting corns, wherein the method for degerming corns comprises the following steps: (1) soaking corns; (2) carrying out primary degerming treatment on the soaked corns, and separating to obtain corn powder and embryo-containing fuzzy navel; (3) soaking the embryo-containing fuzzy navel; and (4) carrying out secondary degerming treatment on the soaked fuzzy navel, and separating to obtain embryo and corn starch milk. The invention further provides a method for pretreating corns, wherein the corns to be pretreated comprise corn powder and corn starch milk. In addition, the invention provides a method for brewing alcohol by adopting corns. Through adopting the technical scheme, the purposes of being high in embryo purity, high in oil yield, high in wine output rate with starch, low in alcohol grain consumption, good in DDGS (Distillers Dried Grains with Soluble) color and less in water consumption quantity are achieved.

Description

technical field [0001] The invention relates to a method for degerming corn, a method for pretreating corn, and a method for preparing ethanol by using corn. Background technique [0002] In northern China, corn has a wide sown area and high yield, and has become an important raw material for breeding, chemical industry, medicine, and food. However, due to the constraints of processing technology, the deep processing of corn has been limited to a certain extent, and a lot of resources have been wasted. In order to improve the comprehensive utilization rate of corn and realize the joint processing system of supplying corn products to the market, processing by-products into oil or feed, and oil cake as feed, it is particularly important to develop corn degerming technology in corn deep processing. [0003] The existing processing and utilization methods of corn resources mainly include dry method, semi-dry method, wet method and improved wet method, among which semi-dry metho...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B02B3/00C12P7/06
CPCY02E50/17Y02E50/10Y02P60/14
Inventor 夏令和王年忠吴德旺赵二永陶磊徐作成
Owner 安徽中粮生化燃料酒精有限公司