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Low-smoke FDY (Fully Drawn Yarn) oiling agent and preparation method thereof

A technology for smog and oil, applied in the field of low-smoke FDY oil and its preparation, can solve the problems of workers' resistance, increase the production cost of enterprises, difficulty in recruiting workers, etc. yarn effect

Inactive Publication Date: 2013-03-20
ZHEJIANG TIANSHENG HLDG GROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the domestic oil agents on the market all have the disadvantage of heavy smoke, especially when used in 150D and thicker varieties, the disadvantage of smoke is more prominent, the on-site operating environment is harsh, and workers' resistance is serious. It is difficult to recruit workers. Many winders resigned because of the heavy smoke on site. The chemical fiber factory even withheld the bonuses of craftsmen and workshop directors because of the resignation of the winders. It can be seen that it is urgent to develop low-smoke FDY oils. Imported oils The smog is smaller than that of domestic oils, but imported oils are expensive, which increases the production cost of enterprises and is not conducive to improving product competitiveness, especially in the current situation of oversupply of FDY, the market is sluggish, and all enterprises are working hard Reduce costs, and oil agents occupy a certain proportion of cost, so in the future, domestic oil agents will replace imported oil agents. Xiaoshan Surat, none of them has completely solved the smog problem, and more than 70% of imported oils come from Japan. The strength of Japan is a serious threat to China. In order to avoid the recurrence of historical tragedies, it must also catch up with Japan in terms of technical quality. Oil agent, develop oil agent with ultra-low smoke and comprehensive performance meeting the requirements

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] A kind of low-smoke FDY oil agent of the present embodiment, the emulsifier that 30kg polyethylene glycol 300-500 laurate diester, 18kg Span 80, 12kg penetrating agent JU is formed, 1.5kg oleic acid diethanolamide, 1.5kg Stimulant composed of triethanolamine oleate, 6kg isomeric tridecyl phosphate potassium salt (converted into 100% effective content, the same below), 4kg of tetradecyl alcohol phosphate potassium salt (converted into 100% effective content, the same below) Add the antistatic agent composed of the same) and 11kg water into the blending kettle, the blending temperature is 30°C, and after stirring for 30 minutes, take a sample to test the pH value and electrical conductivity, and then add 2kg150N, 3kg150SN, 3kg200N mineral oil, 2kg Benzoic acid esters, 3kg diethylene glycol dibenzoate glycol esters and 2.8kg palm oil with a melting point of 6-32 ° C are mixed into a smoothing agent, stirred for 50 minutes, and finally added 0.1kg DBNPA and 0.1 kg Bronopol ...

Embodiment 2

[0021]A kind of low-smoke FDY oil agent of the present embodiment, the emulsifier that 28kg polyethylene glycol 600 oleic acid monoesters, 12 kilograms of Span 80, 12.9kg penetrating agent JFC are formed, 0.5kg oleic acid diethanolamide, 0.5kg The sizing agent composed of triethanolamine oleate, 5kg isomeric tridecyl alcohol phosphate potassium salt, the antistatic agent composed of 2kg isomeric tridecyl alcohol polyoxyethylene (2-4) ether phosphate potassium salt and 9kg water are added to the blending kettle In the process, the blending temperature is 30-50°C. After stirring for 30 minutes, take a sample to test the pH value and electrical conductivity. After passing the test, add 6kg150SN, 6kg150N, 5kg of mineral oil composed of No. 32 white oil, 1kg polyisobutylene 450, and 3kg dipropylene glycol dibenzoic acid. ester, 5 kg of diethylene glycol dibenzoate glycol ester and 4 kg of palm oil with a freezing point of 6 to 32 °C are mixed into a smoothing agent, stirred for 35 m...

Embodiment 3

[0025] A low-smoke FDY oil agent of this embodiment, an emulsifier composed of 30kg polyethylene glycol 400 oleic acid monoester, 12kg castor oil polyoxyethylene ether (EL20), 15kg MOA-7, 1kg oleic acid diethanolamide , 1kg oleic acid triethanolamine sizing agent, 7kg isomeric tridecyl phosphate potassium salt, 1kg dodecyl alcohol phosphate potassium salt antistatic agent and 10kg water are added to the blending kettle, and the blending temperature is 50°C , after stirring for 30 minutes, after sampling and testing the pH value and electrical conductivity were qualified, add 4kg150SN, 3kg 200N, 5kg mineral oil composed of No. 32 white oil, 4kg polyol benzoate, 4kg dimer acid dioctyl ester, 2.85kg poly The smoothing agent mixed with isobutylene PIB450 is stirred for 50 minutes, and finally 0.10kg DBNPA and 0.05kg bronopol are added and stirred for 10 minutes, and the emulsion appearance, emulsion pH, electrical conductivity, oil refractive index, saponification value, and acid v...

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Abstract

The invention discloses a low-smoke FDY (Fully Drawn Yarn) oiling agent and a preparation method thereof. The low-smoke FDY oiling agent comprises the following materials in percentage by weight: 50-60% of emulsifying agent, 10-30% of smoothing agent, 6-10% of antistatic agent, 1-3% of beam concentrating agent, 9-11% of moisture, and 0.1-0.2% of preservative. The low-smoke FFY oiling agent provided by the invention has such functions of lubricating fiber, concentrating beam, preventing static electricity and the like in a production process of FDY, has the characteristics of reducing broken yarns, broken filaments, reducing dyeing and the like in a pre-spinning process, and further has the characteristics of reducing broken yarns, broken filaments, static electricity and the like in a post-processing (weaving) process, and is an important auxiliary ingredient which is essential in the production process of chemical fiber.

Description

technical field [0001] The invention relates to a FDY spinning oil, in particular to a low-smoke FDY oil and a preparation method thereof. Background technique [0002] At present, the domestic oil agents on the market all have the disadvantage of heavy smoke, especially when used in 150D and thicker varieties, the disadvantage of smoke is more prominent, the on-site operating environment is harsh, and workers' resistance is serious. It is difficult to recruit workers. Many winders resigned because of the heavy smoke on site. The chemical fiber factory even withheld the bonuses of craftsmen and workshop directors because of the resignation of the winders. It can be seen that it is urgent to develop low-smoke FDY oils. Imported oils The smog is smaller than that of domestic oils, but imported oils are expensive, which increases the production cost of enterprises and is not conducive to improving product competitiveness, especially in the current situation of oversupply of FDY...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06M15/53D06M13/224D06M13/02D06M15/227D06M13/292D06M13/402D06M13/368
Inventor 董红妹沈发清陈纪牛岳高升
Owner ZHEJIANG TIANSHENG HLDG GROUP
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