Low-formaldehyde-emission abrasion-resistant and moisture-proof laminate wood flooring and production and laying method for laminate wood flooring

A technology for strengthening wood flooring and formaldehyde emission, which is applied in chemical instruments and methods, paper/cardboard layered products, layered products, etc., can solve the problems of large formaldehyde emission, reduce emission, and improve moisture-proof and waterproof performance , Improve the effect of wear resistance

Active Publication Date: 2013-08-14
圣保罗家居科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the performance of its products can only meet the requirements of indoor humid conditions with a relative humidity of 65-85%, and there may still be a large amount of formaldehyde released.

Method used

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  • Low-formaldehyde-emission abrasion-resistant and moisture-proof laminate wood flooring and production and laying method for laminate wood flooring
  • Low-formaldehyde-emission abrasion-resistant and moisture-proof laminate wood flooring and production and laying method for laminate wood flooring
  • Low-formaldehyde-emission abrasion-resistant and moisture-proof laminate wood flooring and production and laying method for laminate wood flooring

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] Embodiment 1: The production process of wear-resistant and moisture-proof laminate flooring with low formaldehyde emission includes the following contents:

[0034] 1. Made of high-density fiberboard. The method includes the following steps: 1) preparing urea-melamine-formaldehyde co-condensation resin according to the molar ratio of formaldehyde 1.35, urea 1, and melamine 0.35; the preparation process includes: adding formaldehyde into the reaction kettle, and using sodium hydroxide to adjust the pH value of the solution to 8.2 Add urea and melamine, heat up to 87°C within 43 minutes, and keep warm at 87°C for 30 minutes; adjust the pH value to 4.8 with ammonium chloride solution, and keep it warm for 50 minutes; adjust the pH value to 7.3 with sodium hydroxide solution, and cool to no Over 40°C; 2) Put 100 parts by weight of the urea-melamine formaldehyde co-condensation resin obtained in the previous step into the glue mixer; NH 4 Cl solution, 12 parts by weight of...

Embodiment 2

[0038] Embodiment 2: The production process of wear-resistant and moisture-proof laminate flooring with low formaldehyde emission includes the following contents:

[0039] 1. Made of high-density fiberboard. The method includes the following steps: 1) preparing urea-melamine-formaldehyde co-condensation resin according to the molar ratio of formaldehyde 1.3, urea 1, and melamine 0.39; the preparation process includes: adding formaldehyde into the reaction kettle, and using sodium hydroxide to adjust the pH value of the solution to 8 Add urea and melamine, heat up to 85°C within 45 minutes, and keep warm at 85°C for 35 minutes; adjust the pH value to 4.5 with ammonium chloride solution, and keep it warm for 40 minutes; adjust the pH value to 7 with sodium hydroxide solution, and cool to no Over 40°C; 2) Put 100 parts by weight of the urea-melamine formaldehyde co-condensation resin obtained in the previous step into the glue mixer; NH 4 Cl solution, 11 parts by weight of para...

Embodiment 3

[0043] Embodiment 3: The production process of wear-resistant and moisture-proof laminate flooring with low formaldehyde emission includes the following contents:

[0044] 1. Made of high-density fiberboard. The method includes the following steps: 1) preparing urea-melamine-formaldehyde co-condensation resin according to the molar ratio of formaldehyde 1.4, urea 1, and melamine 0.3; the preparation process includes: adding formaldehyde into the reaction kettle, and using sodium hydroxide to adjust the pH value of the solution to 8.5 Add urea and melamine, heat up to 90°C within 40 minutes, and keep warm at 90°C for 25 minutes; adjust the pH value to 5.0 with ammonium chloride solution, and keep it warm for 60 minutes; adjust the pH value to 7.5 with sodium hydroxide solution, and cool to no Over 40°C; 2) Put 100 parts by weight of the urea-melamine formaldehyde co-condensation resin obtained in the previous step into the glue mixer; NH 4 Cl solution, 15 parts by weight of p...

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Abstract

Disclosed are low-formaldehyde-emission abrasion-resistant and moisture-proof laminate wood flooring and a production and laying method for the laminate wood flooring. The laminate wood flooring is provided with an impregnated abrasion-resistant paper layer, an impregnated separation paper layer, an impregnated decorative paper layer, a high-density fiberboard layer and an impregnated balance paper layer successively from the surface layer to the bottom layer. Impregnated balance paper, a high-density fiberboard, impregnated decorative paper, impregnated separation paper and impregnated abrasion-resistant paper which are sacked successively are subjected to hot pressing at the temperature ranging from 175 DEG C to 185 DEG C and under the pressure in a range of 5MPa to 9MPa for 40S to 45S to be produced into a large semi-manufactured plate; the large semi-manufactured plate is subjected to splitting, healthy balance treatment and rabbet machining to be manufactured into small plates; the small plates are manufactured into laminate wood flooring by coating polyurethane lacquer at peripheral rabbet positions; and sawing section fibers of the flooring is subjected to the first coating through the polyurethane lacquer during laying, the polyurethane lacquer is dried till the lacquer surface is tacky but not sticky when touched with fingers, and the flooring is laid after the second coating is performed.

Description

technical field [0001] The invention relates to the technical field of laminate flooring, in particular to a low-formaldehyde emission, wear-resistant, moisture-proof laminate floor; the invention also relates to a production method and floor covering for a low-formaldehyde release, wear-resistant, moisture-proof laminate floor installation method. Background technique [0002] Laminate flooring, also known as impregnated paper laminated wood flooring, consists of a wear-resistant layer, a decorative layer, a high-density substrate layer, and a balance (moisture-proof) layer. One or more layers of special paper impregnated with thermosetting amino resin, paved on the surface of particleboard, high-density fiberboard and other wood-based panels, with a balance layer on the back and a wear-resistant layer on the front, and then hot-pressed and formed. The moisture-proof performance of laminate flooring is mainly determined by the moisture-proof performance of the floor substr...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E04F15/02E04F15/04B32B37/06B32B38/08B32B21/02B32B21/06B32B27/04B32B27/42B32B29/02B32B29/06B29D7/00B27M3/04
Inventor 符兴义蒋昌玉杨素文易芝平李泽阳
Owner 圣保罗家居科技有限公司
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