Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Nickel-based metal ceramic alloy powder exclusively used in laser cladding of surface of punch

A ceramic alloy and laser cladding technology, applied in the field of alloy powder, can solve problems such as poor impact resistance, low strength, and harsh working environment of punches, and achieve the effect of improving impact resistance and strength and prolonging service life

Active Publication Date: 2013-09-18
CHANGZHOU TIANZHENG IND DEV CO LTD
View PDF7 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the working environment of the punch is harsh, and the ordinary punch has poor toughness, low strength, low hardness, and poor impact resistance.
At present, there is no metal powder specially used for laser cladding of punches. In actual use, ordinary metal powder is usually used for laser cladding. The heat transfer and melting of the metal powder are not uniform, and the degree of fusion with the substrate Poor, resulting in a series of defects such as cracks, shrinkage cavities, pores, etc., and the mechanical properties of the punch after laser cladding did not achieve the expected effect

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Nickel-based metal ceramic alloy powder exclusively used in laser cladding of surface of punch

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] 130g of silicon carbide, 3g of carbon, 40g of calcium fluoride, 10g of silicon nitride, 18g of vanadium, 20g of silicon, 70g of iron, 170g of molybdenum, 170g of chromium and 369g of nickel were fully mixed to obtain nickel-based cermet alloy powder of 100-200 mesh.

Embodiment 2

[0022] Mix 150g of silicon carbide, 3g of carbon, 50g of calcium fluoride, 20g of silicon nitride, 16g of vanadium, 30g of silicon, 80g of iron, 170g of molybdenum, 160g of chromium, and 321g of nickel to obtain 100-200 mesh nickel-based cermet alloy powder .

Embodiment 3

[0024] 140g of silicon carbide, 2g of carbon, 60g of calcium fluoride, 40g of silicon nitride, 15g of vanadium, 40g of silicon, 90g of iron, 180g of molybdenum, 150g of chromium and 283g of nickel are fully mixed to obtain 100-200 mesh nickel-based cermet alloy powder.

[0025] The mixed metal alloy powder in this embodiment 3 is evenly ejected from the powder injection hole of the laser head, the powder feeding direction of the metal ceramic alloy powder is coaxial with the laser beam, the laser wavelength of the laser is 1.06 μm, and the output power is 4000W. The running speed is 2m / min, and the single track width is 2mm. The punch obtained by laser cladding is mechanically inspected to obtain the following data: (the distance in the table below is based on the bottom surface of the cladding layer as the base plane, positive above the base plane, and negative below the base plane)

[0026]

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses nickel-based metal ceramic alloy powder exclusively used in laser cladding of the surface of a punch. The nickel-based metal ceramic alloy powder is composed of the following ingredients in percentage by weight: 13-15% of silicon carbide, 0.2-0.3% of carbon, 4-6% of calcium fluoride, 1-4% of silicon nitride, 1.5-1.8% of vanadium, 2-4% of silicon, 7-9% of iron, 17-18% of molybdenum, 15-17% of chromium, and the balance of nickel. The nickel-based metal ceramic alloy powder is exclusively used in laser cladding of the surface of the punch, improves the metal structure density of the surface of the punch, improves the tenacity, strength, rigidity and impact resistance of the punch, and meanwhile, ensure that the punch has sufficient toughness.

Description

technical field [0001] The invention relates to an alloy powder, in particular to a nickel-based cermet alloy powder specially used for laser cladding on the surface of a punch. Background technique [0002] Laser has the characteristics of high brightness, high directionality, high monochromaticity and high coherence, and is now being used in more and more fields. Laser cladding is one of the surface treatment technologies. In a nutshell, the principle of laser cladding is to use high-energy laser beams to irradiate the surface of metal materials, the surface of the substrate is melted rapidly, the liquid metal forms a small-scale molten pool, and new powder materials are filled at the same time. , the original metal material is mixed with the added powder to form a new layer of liquid metal. After the laser beam passes through, the liquid metal layer is rapidly cooled to form a solid cladding layer on the metal surface. However, the working environment of the punch is ha...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B22F1/00C23C24/10
Inventor 柳岸敏张翀昊王小红杨健顾斌朱小虎
Owner CHANGZHOU TIANZHENG IND DEV CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products