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A friction product

A technology for products and friction materials, applied in the direction of friction linings, other chemical processes, chemical instruments and methods, etc., can solve the problems of low initial friction, reduce production efficiency, increase manufacturing and material costs, and achieve good fit performance. and friction, material and processing cost savings, high toughness and friction effects

Active Publication Date: 2014-05-28
HUBEI FEILONG FRICTION & SEALING MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

If the resin film on the outer surface, that is, the working surface, is not removed by grinding, it will affect the friction force in the initial state, resulting in too low initial friction force
If the inner surface, that is, the resin film on the surface that is attached to the shoe is not removed by grinding, it will cause sliding between the friction plate and the shoe under working conditions, which will reduce the riveting strength, so it must be ground off in the subsequent process The resin film on the inner and outer arc surfaces of the friction plate increases manufacturing and material costs and reduces production efficiency
[0003] In addition, the existing friction materials need to add fibers to ensure their strength during transportation and assembly. However, long fibers cannot be dispersed, so short fibers can only be added to the mixture. Such fibers are easily broken during mixing, reducing the overall strength of the product

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] Such as figure 1 with figure 2 As shown, it is a packaging bag for packaging friction materials provided in Embodiment 1 of the present invention, and the packaging bag includes an outer surface 1 and an inner surface 2 . The outer surface 1 of the packaging bag includes a friction working surface 3 and a shoe joint surface 4 . The frictional working surface 3 is coated with a first mixed emulsion layer 5 . The shoe joint surface 4 is coated with a second mixed emulsion layer 6 . The packaging bag is used to package the friction material 7 . The material of the packaging bag is glass fiber cloth. The inner surface 2 of the package is provided with raised fiberglass fluff 8 . The formula of the first mixed emulsion is: 3 parts of alumina, 3 parts of zircon sand, 5 parts of nano-copper powder, 5 parts of calcium hydroxide, 0.2 part of guar gum, 0.8 part of silane coupling agent, and 100 parts of styrene-acrylic lotion. The formula of the second mixed emulsion is: ...

Embodiment 2

[0038] The packaging bag of this embodiment is roughly the same as that of Example 1, except that the formulations of the first mixed emulsion and the second mixed emulsion have different substance contents, specifically: the formulation of the first mixed emulsion is: aluminum oxide 8 8 parts of zircon sand, 10 parts of nano-copper powder, 10 parts of calcium hydroxide, 1 part of guar gum, 1.2 parts of silane coupling agent, and 100 parts of styrene-acrylic emulsion. The formula of the second mixed emulsion is: 15 parts of quartz sand, 15 parts of zircon sand, 1 part of guar gum, 1.2 parts of silane coupling agent, and 100 parts of styrene-acrylic emulsion.

[0039] The present invention also provides a friction product, which is substantially the same as in Example 1, except that the content of substances in the formulation of the friction material mixture is different, specifically: the formulation of the friction material mixture is: 15 parts of phenolic resin, 5 parts of ...

Embodiment 3

[0046]The packaging bag of this embodiment is roughly the same as that of Example 1, except that the formulation of the first mixed emulsion and the formulation of the second mixed emulsion have different substance contents, specifically: the formulation of the first mixed emulsion is: aluminum oxide 5 6 parts of zircon sand, 8 parts of nano-copper powder, 8 parts of calcium hydroxide, 0.5 part of guar gum, 0.5 part of silane coupling agent, and 100 parts of styrene-acrylic emulsion. The formula of the second mixed emulsion is: 12 parts of quartz sand, 12 parts of zircon sand, 0.5 part of guar gum, 1.5 parts of silane coupling agent, and 100 parts of styrene-acrylic emulsion.

[0047] The present invention also provides a friction product, which is substantially the same as in Example 1, except that the content of substances in the formula of the friction material mixture is different, specifically: the formula of the friction material mixture is: 10 parts of phenolic resin, 3...

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Abstract

The invention provides a friction product. The friction product can be prepared by 1) a step of providing a packaging bag, wherein the external surfaces of the packaging bag comprise a friction working surface and a horseshoe combining surface; the friction working surface is coated with a first mixed emulsion layer; and the horseshoe combining surface is coated with a second mixed emulsion layer; the material of the packaging bag is glass fiber cloth; the inner surfaces of the packaging bag are provided with protruding glass fiber fluff; the first mixed emulsion comprises 3-8 parts of aluminium oxide, 3-8 parts of zircon sand, 5-10 parts of nanometer copper powder, 5-10 parts of calcium hydroxide, 0.2-1 part of guar gum, 0.5-1.5 parts of a silane coupling agent and 100 parts of a styrene-acrylic emulsion; and the second mixed emulsion comprises 10-15 parts of quartz sand, 10-15 parts of zircon sand, 0.2-1 part of guar gum, 0.5-1.5 parts of a silane coupling agent and 100 parts of a styrene-acrylic emulsion; and 2) a step of adding a mixture of friction materials into the packaging bag and performing hot pressing to obtain the friction product. The friction product provided by the invention has advantages of a high initial braking torque and high friction performance, excellent impact strength, and no need of grinding inner and outer surfaces.

Description

technical field [0001] The invention relates to the technical field of friction materials, in particular to a friction product. Background technique [0002] At present, after the curing process of the friction material forming the friction plate, due to the presence of resin in its formula, and the fluidity of the resin is good, a layer of resin film will be formed on the surface of the cured friction plate. If the resin film on the outer surface, that is, the working surface, is not removed by grinding, it will affect the friction force in the initial state, resulting in too low initial friction force. If the inner surface, that is, the resin film on the surface that is attached to the shoe is not removed by grinding, it will cause sliding between the friction plate and the shoe under working conditions, which will reduce the riveting strength, so it must be ground off in the subsequent process The resin film on the inner and outer arc surfaces of the friction plate incre...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C09K3/14F16D69/02
Inventor 吴耀庆
Owner HUBEI FEILONG FRICTION & SEALING MATERIALS