Special nickel-base metal ceramic alloy powder for connecting rod laser cladding

A technology of laser cladding and ceramic alloy, which is applied in the field of alloy powder, can solve problems such as shrinkage cavity, reduced practicability, and high price, and achieve the effects of ensuring toughness and fatigue resistance, prolonging service life, and ensuring mechanical properties

Inactive Publication Date: 2013-10-02
张家港和昊管理咨询有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Connecting rods are generally required to have strong fatigue strength, toughness, and hardness. In order to make the connecting rod meet the above mechanical performance requirements, the usual method is to use expensive materials, which results in high cost and great practicability of the connecting rod. Reduced, general small and medium-sized enterprises may not be able to afford
At present, the laser cladding process has not been applied to connecting rods. The reason is that there is no metal powder dedicated to laser cladding of connecting rods. When other metal powders are used for laser cladding of connecting rods, the heat transfer and melting are not uniform, and the metal Poor fusion between powder and substrate, resulting in defects such as cracks, shrinkage cavities, and pores

Method used

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  • Special nickel-base metal ceramic alloy powder for connecting rod laser cladding

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Effect test

Embodiment 1

[0021] 100g titanium carbide, 8g carbon, 20g calcium fluoride, 20g silicon nitride, 90g germanium, 180g chromium, 20g silicon, 50g iron, 50g molybdenum, 1g manganese, 461g nickel are fully mixed to obtain 100-200 mesh nickel-based cermets alloy powder.

Embodiment 2

[0023] 120g titanium carbide, 14g carbon, 40g calcium fluoride, 40g silicon nitride, 120g germanium, 220g chromium, 40g silicon, 70g iron, 80g molybdenum, 4g manganese, and 252g nickel are fully mixed to obtain 100-200 mesh nickel-based cermets alloy powder.

Embodiment 3

[0025] 110g titanium carbide, 12g carbon, 30g calcium fluoride, 30g silicon nitride, 110g germanium, 210g chromium, 30g silicon, 60g iron, 60g molybdenum, 3g manganese, 345g nickel are fully mixed to obtain 100-200 mesh nickel-based cermets alloy powder.

[0026] The mixed metal alloy powder in this embodiment 3 is evenly sprayed out by the powder injection hole of the laser head, the powder feeding direction of the metal ceramic alloy powder is coaxial with the laser beam, the laser wavelength of the laser is 1.06um, and the output power is 4000W. The running speed is 3m / min, and the single track width is 2mm. The mechanical inspection of the connecting rod obtained by laser cladding obtained the following data: (the distance in the table below is based on the bottom surface of the cladding layer as the base plane, positive above the base plane, and negative below the base plane).

[0027]

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Abstract

The invention discloses a special nickel-base metal ceramic alloy powder for connecting rod laser cladding, which comprises the following components in percentage by weight: 10-12% of titanium carbide, 0.8-1.4% of carbon, 2-4% of calcium fluoride, 2-4% of silicon nitride, 9-12% of germanium, 18-24% of chromium, 2-4% of silicon, 5-7% of iron, 5-8% of molybdenum, 0.1-0.4% of manganese and the balance of nickel. The nickel-base metal ceramic alloy powder is specially used for connecting rod laser cladding, and can form a cladding layer on the connecting rod surface by a laser cladding technique. The nickel-base metal ceramic alloy powder can reduce bubbles, cracks and shrinkage void defects on the cladding layer, and enhances the fatigue resistance, toughness and hardness of the connecting rod.

Description

technical field [0001] The invention relates to an alloy powder, in particular to a nickel-based cermet alloy powder specially used for laser cladding of connecting rods. Background technique [0002] Laser has the characteristics of high brightness, high directionality, high monochromaticity and high coherence, and is now being used in more and more fields. Laser cladding is one of the surface treatment technologies. In a nutshell, the principle of laser cladding is to use high-energy laser beams to irradiate the surface of metal materials, the surface of the substrate is melted rapidly, the liquid metal forms a small-scale molten pool, and new powder materials are filled at the same time. , the original metal material is mixed with the added powder to form a new layer of liquid metal. After the laser beam passes through, the liquid metal layer is rapidly cooled to form a solid cladding layer on the metal surface. Connecting rods are generally required to have strong fati...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C24/10C22C30/00C22C32/00
Inventor 柳岸敏张翀昊邵国峰杨健顾斌肖彩梅
Owner 张家港和昊管理咨询有限公司
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