Glass fiber tank furnace structure and glass smelting method

A glass fiber and tank kiln technology, which is applied in glass manufacturing equipment, glass furnace equipment, manufacturing tools, etc., can solve the problems of high energy consumption, roof collapse, low heat utilization rate, etc., and achieve high heat transfer efficiency and corrosion resistance Small, long-lasting effect

Active Publication Date: 2014-01-15
JUSHI GRP CO
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Background Art The burner of the glass fiber pool kiln structure is installed on the breast walls on both sides of the melting part, and the flame of the burner is parallel to the glass batch material or glass liquid surface in the melting part, and mainly relies on radiation heat transfer to heat the glass raw material or glass liquid. Low heat utilization rate: the radiation heat transfer efficiency is related to the distance between the flame and the glass raw material or glass liquid surface, the smaller the distance, the higher the heat transfer efficiency
Due to the limitation of the furnace structure, the installation of the burner cannot be endlessly close to the glass raw material or the glass liquid surface, so there is always a certain distance between the flame and the glass raw material or the glass liquid surface, causing the flame to radiate to the glass raw material or glass The heat on the liquid surface is not used optimally, resulting in high energy consumption
Furthermore, the flame end of the horizontally installed burner floats upwards, causing great damage to the refractory material of the dome, and even softening the refractory material of the dome under high temperature load, causing the dome to sink, and what is more, to cause the dome to collapse collapse

Method used

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  • Glass fiber tank furnace structure and glass smelting method
  • Glass fiber tank furnace structure and glass smelting method
  • Glass fiber tank furnace structure and glass smelting method

Examples

Experimental program
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Embodiment 1

[0026] refer to Figure 1-4 , to further illustrate the present invention:

[0027] The structure of the glass fiber tank kiln includes two parts, the melting part 5 and the passage 13. The melting part 5 has a feeding pool 14 for supplying glass raw materials, and a melting pool 6 for receiving incoming materials and forming molten glass. The glass liquid separating device between the melting pool 6 and the passage 13 is a liquid flow hole 7. The upper part of the melting pool 6 has a large bridge 1, Breast walls 4 on both sides, front face wall 3 , rear face wall 2 and flue 11 . The melting pool 6 is divided into A zone (raw meal zone), B zone (foam zone) and C zone (clarification zone) according to the process.

[0028] At least one burner 15 is respectively installed in areas A, B, and C of the melting pool, and the installation positions are respectively on the large wall 1 above the areas A, B, and C. The flame is sprayed toward the glass batch material, and the two T...

Embodiment 2

[0035] refer to Figure 5-7 , to further illustrate the present invention:

[0036] The structure of the glass fiber tank kiln includes two parts, the melting part 5 and the passage 13. The melting part 5 has a melting pool 6 that accepts incoming materials and forms molten glass. The glass liquid separating device between the melting pool 6 and the passage 13 is a flow hole 7. The upper part of the melting pool 6 has a large wall 1, breast walls 4 on both sides, and a front wall. 3. The back wall 2 and the flue 11. The melting pool 6 is divided into A zone (raw meal zone), B zone (foam zone) and C zone (clarification zone) according to the process.

[0037] At least one burner 15 is respectively installed in areas A, B, and C of the melting pool, and the installation positions are respectively on the parapet 4 above the areas A, B, and C. The angle between the parapet wall is 58°, and the angle between it and the front or back wall is 0°.

[0038] There are five rows of e...

Embodiment 3

[0043] Refer to attached Figure 1-7 :

[0044] The method for melting glass by applying the above-mentioned fiberglass tank kiln structure comprises the following steps:

[0045] Step 1, setting at least one burner above the melting pool of the fiberglass tank kiln, on the large wall or parapet;

[0046] Step 2, supply gaseous oxidant and gaseous or liquid or solid fuel fluid to the burner;

[0047] Step 3, spray the flame of the burner to the glass batch, the spray angle is 0-80° with the breast walls on both sides, and the angle with the front wall or the back wall is 0°, and the speed of the flame is 30-100m / s.

[0048] The technical idea of ​​the present invention is: make the burner 15 spray fuel and oxygen against the glass batch material and the glass liquid, make the high temperature part of the end of the flame close to or even touch the glass batch material and the glass liquid, reduce the flame and the glass batch material and the The distance between the molt...

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PUM

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Abstract

The invention discloses a glass fiber tank furnace structure and a glass smelting method. The glass fiber tank furnace structure comprises a smelting part and a passage. The smelting part comprises a feeding tank for feeding a glass raw material, and a smelting pool for receiving the supplied materials and forming a glass liquid. A glass liquid separation device of the smelting pool and the passage is a throat or a baffle brick structure. The upper part of the smelting pool is provided with a crown, two side breast walls, a front wall, a back wall and a smoke flue. The smelting pool is divided into a zone A as a raw material zone, a zone B as a foam zone and a zone C as a clarification zone C along a glass melt flowing direction. The smelting pool is provided with at least one combustor, the combustor is installed on the crown or the breast walls, the combustor sprays flame to glass batch and the sprayed flame forms an included angle of 0-80 degrees with the two side breast walls and forms an included angle of 0 degree with the front wall or the back wall. The glass smelting method adopting the glass fiber tank furnace structure comprises that above the smelting pool of the glass fiber tank furnace structure, the at least one combustor is arranged on the crown or the breast walls; a gaseous oxidant and a gaseous, liquid or solid fuel fluid are supplied to the combustor; and the combustor sprays flame to the glass batch. The glass fiber tank furnace structure has the advantage of high heat transfer efficiency, small corrosion on a refractory material, long tank furnace service life, and energy saving.

Description

technical field [0001] The invention relates to a glass fiber tank kiln structure and a glass melting method. Background technique [0002] At present, the general glass fiber pool kiln structure includes feeder, melting part, flue, passage, burner and electrode set on the kiln. The burner is set on the breast wall on both sides of the melting part, and the burner flame is parallel to the glass liquid surface. Auxiliary heating electrodes are arranged on the bottom of the melting section. [0003] The melting of glass is to heat the glass batch material entering the kiln to a high temperature through a burner, so that it forms a uniform glass liquid with bubbles, streaks and stones controlled within a certain range, which meets the molding requirements. At the same time, after the electrodes arranged at the bottom of the pool are energized, the current passes through the molten glass to generate heat energy to auxiliary heat the molten glass at the bottom of the pool, and ...

Claims

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Application Information

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IPC IPC(8): C03B5/04
CPCC03B3/00C03B5/193C03B5/235
Inventor 沈培军方长应
Owner JUSHI GRP CO
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