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A method of manufacturing heat-treated prestressed steel strands

A technology of prestressed steel strands and manufacturing methods, applied in textiles, papermaking, textile cables, etc., can solve problems such as low activity, poor electroplating effect, and insufficiently uniform electroplating, and achieve the effect of improving atomic activity

Active Publication Date: 2016-01-06
TIANSHUN GROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the prior art, the atomic activity of carbon and nitrogen elements in the raw material composition is low, and the air mass formed by each atom cannot form a strong interaction with the dislocation, and the dislocation can be activated without providing a large external stress, so that the performance Very unstable, and at the same time, the hydrogen content in the forging steel bar is above 2.0ppm, and the forging steel bar is prone to cracks, which induces hydrogen-induced cracks and hydrogen-induced delayed hysteresis cracks
[0003]In the prior art, only a single quenching method is generally used, so that the quenching cracking and internal cracking of the forging cannot be prevented, and the carbides cannot be further fully dissolved, and the uniformity cannot be achieved. Diffusion, so that the precipitation of carbides between grains cannot be avoided, resulting in excessive intergranular corrosion and pitting corrosion, which affects the technical effect of the heat treatment process after smelting.
[0004] At the same time, in our conventional steel strand galvanizing process, improper selection of galvanizing solution, concentration, PH value and electroplating current will cause poor electroplating effect , and the activity in the electroplating solution is poor, which will not only cause uneven galvanizing, but also surface galvanizing defects, and the electroplating is not uniform and smooth.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] A kind of manufacturing method of heat-treated prestressed steel strand provided in this embodiment comprises the following specific steps:

[0029] Step (1): select AISI4340MOD steel as raw material, the aforementioned manufacturing method of AISI4340 prestressed steel bar, the component content of AISI4340MOD steel comprises each component of following mass percentage: carbon: 0.3%, silicon: 0.18%, manganese: 0.50 %, chromium: 0.90%, molybdenum: 0.20%, phosphorus: 0%, sulfur: 0%, hydrogen: 1.0ppm, nickel: 0%, vanadium: 0%, copper: 0%, 0% residual elements, the rest is Fe , the raw material is smelted and finished rolled to the wire rod billet of the required size, the smelting temperature is 800°C;

[0030] Step (2): Perform hydrogen expansion heat treatment on the wire rod blank obtained in step (1), which specifically includes heating the wire blank obtained in step (1) to 870°C and holding it for 360 minutes, then air cooling to 290°C and holding it for 180 minutes...

Embodiment 2

[0038] The invention provides a method for manufacturing a heat-treated prestressed steel strand, comprising the following specific steps:

[0039] Step (1): select AISI4340MOD steel as raw material, and the component content of AISI4340MOD steel comprises each component of following mass percentage: carbon: 0.32%, silicon: 0.36%, manganese: 0.70%, chromium: 1.10%, molybdenum: 0.30% , Phosphorus: 0.02%, Sulfur: 0.025%, Hydrogen: 1.8ppm, Nickel: 0.40%, Vanadium: 0.03%, Copper: 0.30%, 0.9% residual elements, the rest is Fe, the raw materials are smelted and rolled to the required size Wire rod blanks, the smelting temperature is 850°C;

[0040] Step (2): Perform hydrogen expansion heat treatment on the wire rod blank obtained in step (1), which specifically includes heating the wire blank obtained in step (1) to 890°C and keeping it for 360 minutes, then air cooling to 310°C and keeping it for 180 minutes , and then heated to 615°C for 650 minutes, then cooled to 380°C and air-...

Embodiment 3

[0048] The invention provides a method for manufacturing a heat-treated prestressed steel strand, comprising the following specific steps:

[0049] Step (1): select AISI4340MOD steel as raw material, the component content of described AISI4340MOD steel comprises each component of following mass percentage: 0.315% carbon, 0.30% silicon, 0.65% manganese, 1.05% chromium, 0.28% molybdenum, 0.015% Phosphorus, 0.026% sulfur, 1.7ppm hydrogen, 0.30% nickel, 0.02% vanadium, 0.20% copper, 0.8% residual elements, and the rest is Fe. The raw materials are smelted and finished rolled to the required size of wire rod billets. The smelting temperature is 825°C;

[0050] Step (2): Perform hydrogen expansion heat treatment on the wire rod blank obtained in step (1), which specifically includes heating the wire blank obtained in step (1) to 880°C and keeping it warm for 360 minutes, then air cooling to 300°C and keeping it warm for 180 minutes , and then heated to 600°C for 650 minutes, then c...

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PUM

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Abstract

The invention discloses a production method for a thermal treatment prestressed steel strand. According to the production method for the thermal treatment prestressed steel strand, AISI4340MOD steel is selected as raw materials and theAISI4340MOD steel comprises the following componentsby mass percent, 0.3 to 0.32 % of carbon, 0.18 to 0.36 % of silicon, 0.50 to 0.70 % of manganese, 0.90 to 1.10 % of chromium, 0.20 to 0.30 % of molybdenum, 0 to 0.02 % of phosphorus, 0 to 0.025 % of sulfur, 0 to 1.8 ppm of hydrogen, 0 to 0.40 % of nickel, 0 to 0.03 % of vanadium, 0 to 0.30 % of copper, 0 to 0.9 % of residual elements and the remaining is ferrum. The production method for the thermal treatment prestressed steel strand has the advantages of improving the strength and hardenability of the steel strand, enabling the steel strand to be not easy to craze, low in looseness, uniform and smooth in surficial galvanization.

Description

technical field [0001] The invention relates to a method for manufacturing heat-treated prestressed steel strands. Background technique [0002] In the prior art, the atomic activity of carbon and nitrogen elements in the raw material composition is low, and the air mass formed by each atom cannot form a strong interaction with the dislocation, and the dislocation can be activated without providing a large external stress, so that the performance It is very unstable, and at the same time, the hydrogen content in the steel bar forging blank is above 2.0ppm, and the steel bar forging blank is prone to cracks, thereby inducing hydrogen-induced cracks and hydrogen-induced delayed hysteresis cracks. [0003] In the prior art, only a single quenching method is generally used, so that the quenching cracking and internal cracking of the forging cannot be prevented. At the same time, the carbides cannot be further fully dissolved and cannot be uniformly diffused, so that the precipit...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D07B1/06C22C38/22C22C38/24C22C38/44C22C38/46C21D8/06C21D1/25C21D3/06C25D7/06C25D3/22
Inventor 吴海洋姚圣法
Owner TIANSHUN GROUP
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