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Coating for oxygen lance of nonferrous smelting furnace

A technology of smelting furnace and coating material, applied in the field of inorganic non-metallic refractory materials, can solve the problems of short service life of oxygen blowing pipes, non-ferrous smelters, mismatch of thermal expansion of paint and metal, insufficient strength and wear resistance, etc. Erosion scourability and thermal shock stability, widening temperature range, and improving operating efficiency

Active Publication Date: 2015-05-06
河南瑞泰耐火材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, most of these coatings use silicate or magnesium oxide substances. The oxygen blowing tube coated with these substances can play a certain role, but there are generally three problems: one is that low-temperature baking is required after molding , which not only has high cost, but also prolongs the production cycle; the second is that the thermal expansion of the coating does not match the metal at high temperature, and the strength and wear resistance are not enough, resulting in a short service life; the third is that the oxygen blowing pipe needs to be derusted before coating Waiting for processing, time-consuming and labor-intensive
[0003] At present, the short service life of the oxygen blowing tube used in the reverberatory furnace in the non-ferrous industry is a problem that plagues various non-ferrous smelting manufacturers
Domestic non-ferrous smelting manufacturers mostly crush the used high-alumina bricks and grind them into powder, then mix them with water glass and then smear them. Although the life of the oxygen blowing tube can be extended to a certain extent, it is still not ideal.

Method used

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  • Coating for oxygen lance of nonferrous smelting furnace

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] The smear material for the oxygen blowing pipe of the non-ferrous smelting furnace of the present invention is represented by weight percentage, and its raw material composition is:

[0023] 3 ~ 5mm grain size waste aluminum chrome brick particles: 5%,

[0024] 1 ~ 3mm particle size waste aluminum chrome brick particles: 5%,

[0025] Tabular alumina with a particle size of 3-5mm: 15%,

[0026] Tabular alumina with a particle size of 1 to 3 mm: 15%,

[0027] Tabular alumina with particle size less than 0.088mm: 40%,

[0028] Chromium oxide green with particle size less than 0.044mm: 10%,

[0029] CA-70 pure calcium aluminate cement: 5%,

[0030] α-Al with particle size less than 0.044mm 2 o 3 Micropowder: 5%;

[0031] Add a composite binder accounting for 10% of the total weight of the above-mentioned various raw materials, and the composite binder is a mixture of aluminum dihydrogen phosphate and sodium hexametaphosphate.

[0032] The weight percentage of the ma...

Embodiment 2

[0034] The smear material for the oxygen blowing pipe of the non-ferrous smelting furnace of the present invention is represented by weight percentage, and its raw material composition is:

[0035] 3 ~ 5mm particle size waste aluminum chrome brick particles: 10%,

[0036] Waste aluminum chrome brick particles with a particle size of 1 to 3mm: 10%,

[0037] Tabular alumina with a particle size of 3-5mm: 10%,

[0038] Tabular alumina with a particle size of 1 to 3 mm: 10%,

[0039] Tabular alumina with particle size less than 0.088mm: 40%,

[0040] Chromium oxide green with particle size less than 0.044mm: 10%,

[0041] CA-70 pure calcium aluminate cement: 5%,

[0042] α-Al with particle size less than 0.044mm 2 o 3 Micropowder: 5%;

[0043] Add a composite binder accounting for 10% of the total weight of the above-mentioned various raw materials, and the composite binder is a mixture of aluminum dihydrogen phosphate and sodium hexametaphosphate.

[0044] The weight perc...

Embodiment 3

[0046] The smear material for the oxygen blowing pipe of the non-ferrous smelting furnace of the present invention is represented by weight percentage, and its raw material composition is:

[0047] 3 ~ 5mm particle size waste aluminum chrome brick particles: 10%,

[0048] 1 ~ 3mm particle size waste aluminum chrome brick particles: 5%,

[0049] Tabular alumina with a particle size of 3-5mm: 5%,

[0050] Tabular alumina with a particle size of 1 to 3 mm: 10%,

[0051] Tabular alumina with particle size less than 0.088mm: 50%,

[0052] Chromium oxide green with particle size less than 0.044mm: 12.5%,

[0053] CA-70 pure calcium aluminate cement: 5%,

[0054] α-Al with particle size less than 0.044mm 2 o 3 Micropowder: 2.5%;

[0055] Add the aluminum dihydrogen phosphate binding agent that accounts for 8% of above-mentioned various raw material gross weights.

[0056] The weight percentage of the main chemical components in the waste aluminum chrome bricks used in this em...

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Abstract

The invention discloses a coating for an oxygen lance of a nonferrous smelting furnace. The coating for the oxygen lance of the nonferrous smelting furnace consists of the following raw materials in percentage by weight: 5 to 15 percent of 3 to 5mm waste alumina-chrome bricks, 5 to 15 percent of 1 to 3mm waste alumina-chrome bricks, 5 to 15 percent of 3 to 5mm tabular corundum, 5 to 15 percent of 1 to 3mm tabular corundum, 40 to 50 percent of tabular corundum of less than 0.088mm, 8 to 15 percent of chromium oxide green of less than 0.044mm, 3 to 8 percent of pure calcium aluminate cement, 2.5 to 5 percent of alpha-Al2O3 micropowder of less than 0.044mm and 8 to 10 percent of bonding agent. The coating is small in thermal expansion coefficient difference and high in erosion scouring resistance and thermal shock stability, and the current situations of high oxidation rate and high erosion speed of the oxygen lance can be remarkably improved, so that the service life of the oxygen lance is greatly prolonged, and the comprehensive cost of the oxygen lance is lowered.

Description

technical field [0001] The invention belongs to the field of inorganic non-metal refractory materials, and in particular relates to a smear material for an oxygen blowing pipe of a nonferrous smelting furnace. Background technique [0002] Oxygen blowing pipes are widely used in the fields of steelmaking oxygen blowing furnace cleaning, steel ladle blowing oxygen blowing to start pouring, ironmaking blast furnace oxygen blowing to open iron taps, etc. In order to prolong the life of oxygen blowing pipes, the common practice at home and abroad is to The surface of the oxygen steel pipe is coated with refractory material to achieve the purpose of reducing labor intensity and reducing steel consumption per ton. However, most of these coatings use silicate or magnesium oxide substances. The oxygen blowing tube coated with these substances can play a certain role, but there are generally three problems: one is that low-temperature baking is required after molding , which not onl...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/66
Inventor 刘昭徐琳琳叶亚红徐如林郭学亮周珍妮刘虎保刘锡俊翟建伟胡世平
Owner 河南瑞泰耐火材料科技有限公司
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