Low-carbon magnesia carbon refractory and preparation method thereof

A carbon-magnesium-carbon refractory technology, applied in the field of magnesia-carbon refractories, can solve the problems of uneven structure of magnesia-carbon refractories, affecting material properties, etc., and achieve excellent anti-slag penetration and anti-stripping performance. , Strengthen the effect of composition and structure uniformity

Active Publication Date: 2014-06-18
秦皇岛市首耐新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This is because nanoparticles have strong volume effects, surface interface effects, etc., coupled with the effects of van der Waals force, electrostatic force, and surface tension of solvents between particles, nanoparticles usually have serious agglomeration, and traditional mechanical mixing methods It is difficult to destroy this reunion structure
The existence of this agglomeration structure will cause the inhomogeneity of the matrix part of the magnesia-carbon refractory material, which will affect the performance of the material.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0034] The preparation method of the nanocrystalline spinel-carbon composite powder is:

[0035] Using magnesium carbonate, basic magnesium carbonate and metal aluminum powder as raw materials, magnesium carbonate and metal aluminum powder are mixed in a molar ratio of 3:4 or basic magnesium carbonate and metal aluminum powder are mixed in a molar ratio of 3:28, respectively. Mix raw materials, add 0-10wt% metal nickel powder, 0-10wt% metal iron powder and 0-10wt% nickel hydroxy powder to the mixed raw materials, mix evenly to form a mixture.

[0036] Then put the mixture and steel balls into a stainless steel ball mill tank according to the mass ratio of the mixture to steel balls is 1: (40~60), seal it, vacuumize to -0.1MPa, and place it on a planetary ball mill for ball milling for 2~50 hours, the nanocrystalline spinel-carbon composite powder is obtained;

[0037] Or put the mixture and steel balls into a stainless steel ball mill tank according to the mass ratio of the m...

Embodiment 1

[0044] A low-carbon magnesium carbonaceous refractory material and a preparation method thereof. 65~70% of fused magnesia particles, 15~20wt% of fused magnesia fine powder, 12~15wt% of nanocrystalline spinel-carbon composite powder, 1~3wt% of metal aluminum powder, 0 ~3wt% Al-Mg alloy and 0~3wt% crystalline silicon powder are mixed as raw materials, and 3~5wt% of the raw materials are added powdered phenolic resin, mixed in a high-speed mixer, and a 6300KN brick press Compression molding; natural drying for 24 hours, drying at 200~230°C for 24 hours to obtain low-carbon magnesium carbonaceous refractories. The prepared low-carbon magnesia-carbon refractory material contains nanocrystalline spinel-carbon composite powder.

Embodiment 2

[0046] A low-carbon magnesium carbonaceous refractory material and a preparation method thereof. 65~70% of fused magnesia particles, 15~20wt% of fused magnesia fine powder, 12~15wt% of nanocrystalline spinel-carbon composite powder, 1~3wt% of metal aluminum powder, 0 ~3wt% Al-Mg alloy and 0~3wt% crystalline silicon powder are mixed as raw materials, plus 3~5wt% thermosetting phenolic resin of the raw materials, kneaded in a high-speed mixer, and pressed with a 6300KN brick press Molding; natural drying for 24 hours, drying at 200~230°C for 24 hours to obtain low-carbon magnesium carbonaceous refractories. The prepared low-carbon magnesia-carbon refractory material contains nanocrystalline spinel-carbon composite powder.

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Abstract

The invention discloses a low-carbon magnesia carbon refractory and a preparation method thereof. The technical scheme of the invention comprises the steps of mixing 65-70wt% of fused magnesia particles, 15-20wt% of fused magnesia fine-powder, 5-15wt% of nanocrystalline spinel-carbon composite powder, 0-5wt% of crystalline flake graphite, 1-3wt% of metal aluminum powder, 0-3wt% of Al-Mg alloy and 0-3wt% of crystalline silicon powder as raw materials, adding phenolic resin accounting for 3-5wt% of the raw materials, blending in a high-speed mixing mill, and performing compression moulding by using a brick machine of 6300 KN; naturally drying for 24 hours, and then drying for 24 hours at the temperature of 200-230 DEG C, so that a nanocrystalline spinel-carbon composite powder containing low-carbon magnesia carbon refractory is obtained. The carbon content of the low-carbon magnesia carbon refractory prepared according to the invention is 3-6wt%, and the prepared low-carbon magnesia carbon refractory has the characteristics of uniform matrix structure, good antioxidant effect, high temperature strength, good slag penetration resistance, good stripping resistance and strong slag resistance.

Description

technical field [0001] The invention belongs to the technical field of magnesia-carbon refractories. In particular, it relates to a low-carbon magnesium carbonaceous refractory material and a preparation method thereof. Background technique [0002] Magnesia-carbon refractories were gradually developed in the 1970s by adding graphite to magnesia refractories. The carbon (graphite) content in traditional magnesia-carbon refractories is generally 10-20%. Due to the high thermal conductivity of graphite and the characteristics of not being infiltrated by slag, the slag corrosion resistance and spalling resistance of refractory materials are greatly improved. For more than 30 years, magnesia-carbon refractories have been widely used in steelmaking converters, electric furnaces, refining furnace linings, and ladle slag lines. [0003] With the rapid development of smelting technology, the requirements for the use of refractory materials are also getting higher and higher. Cle...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/66
Inventor 柯昌明李强倪月娥张锦化韩兵强
Owner 秦皇岛市首耐新材料有限公司
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