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Method for preparing lightweight building block by using foam glass waste material

A technology of foam glass and corner waste, which is applied in the field of building materials, can solve problems such as spillage, falling, and environmental dust pollution, and achieve the effects of reducing environmental load, economical and easy-to-obtain raw materials, and simple preparation technology and processing equipment

Active Publication Date: 2014-07-30
BEIJING UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The corner waste in the foam glass industry generally accounts for 30%-40% of the blank volume. Therefore, foam glass production plants will generate a large amount of waste foam glass corners. The usual treatment method is to accumulate them in the open air, resulting in a lot of environmental dust. Pollution, site occupation, even if industrial and mining enterprises and urban self-built house owners use it for roof insulation projects, its consumption is relatively small, and the transportation process leads to spillage and falling, which also has a greater environmental impact In recent years, the annual production scale of foam glass in China has reached more than 1 million cubic meters, so the problem of foam glass corner waste has been paid more and more attention by people.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Firstly, crush the foam glass corner waste to 3mm-20mm; secondly, immerse the foam glass fragments in water, take them out after 24 hours, and filter until no continuous water drips out or oozes out; thirdly, the filtered foam Fill the mold with glass shards, and cover the upper surface of the shards with a perforated partition, waiting for grouting; to prepare the cement-based cementitious material containing foam, first, mix the foaming agent Foamix2258 with 50 times the quality of water, and pass A high-speed mixer (1200r / min) produces a large amount of foam with a bulk density of 50Kg / m 3 ; Secondly, by weight, take 100 parts of 32.5 ordinary Portland cement, 2 parts of silica fume (specific surface area 15m 2 / g), 0 parts of river sand, 2 parts of commercially available Yilaitai FX2350 rubber powder, 3 parts of GBS-8 polycarboxylate water reducer and 26 parts of water, mix the above materials evenly; then, according to 0.6L / Kg Add the pre-prepared foam solution, ...

Embodiment 2

[0022] Firstly, crush the foam glass corner waste to 30mm-50mm; secondly, immerse the foam glass fragments in water, take them out after 24 hours, and filter until no continuous water drips out or oozes out; thirdly, the filtered foam Fill the mold with glass pieces, and cover the upper surface of the pieces with a perforated partition, waiting for grouting; by weight, weigh 100 parts of 32.5 ordinary Portland cement, 8 parts of silica fume (specific surface area 28m 2 / g), 70 parts of river sand (particle size 40 mesh-120 mesh), 6 parts of commercially available Yilaitai FX2350 rubber powder, 0.5 part of GBS-8 polycarboxylate water reducer and 27.5 parts of water, the above The materials are mixed evenly to form a cement paste; finally, the cement paste is poured into the mold, and the vibration makes the cement paste fill between the foam glass pieces. After the cement is hardened, the formwork is removed and maintained, and the foam glass edge can be obtained. Lightweight bl...

Embodiment 3

[0024] Firstly, crush the foam glass corner waste to 20mm-40mm; secondly, immerse the foam glass fragments in water, take them out after 24 hours, and filter until no continuous water drips out or oozes out; thirdly, the filtered foam Glass shards are filled into the mold, and the upper surface of the shards is covered with a perforated partition, waiting for grouting; to prepare a cement-based cementitious material containing foam, first, mix the foaming agent Foamix2258 with 30 times the mass of water, and pass A high-speed stirring (1600r / min) machine produces a large amount of foam solution, and the foam density is 80Kg / m 3 ; Secondly, by weight, take 100 parts of 32.5 ordinary Portland cement, 5 parts of silica fume (specific surface area 24m 2 / g), 45 parts of river sand (particle size 60 mesh-100 mesh), 4 parts of commercially available Yilaitai FX2350 rubber powder, 2 parts of GBS-8 polycarboxylate water reducer and 27 parts of water, the above Mix the materials evenl...

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Abstract

The invention discloses a method for preparing a lightweight building block by using foam glass waste material, which is characterized in that a foam-containing cement-based gelling material is used for bonding the foam glass waste materials together. According to the invention, the addition of the foam is controlled for adjusting the unit weight of the foamed cement mortar, and the preparation method of the lightweight building block should be selected according to the unit weight of the foamed cement mortar. The method comprises the following steps: 1)when the foam addition is 0L / Kg-0.6L / Kg(weight ratio of foam volume to the cement-based material), employing a filling method for forming, and 2)when the foam addition is 1.2L / Kg-3.5L / Kg, employing a stirring casting method for forming, uniformly stirring the foam glass fragments and foamed cement mortar, dumping in a mold for forming, after the foamed cement mortar is hardened, demoulding, and completing the maintenance to obtain the foam glass waste material lightweight building block. The foam glass waste material is capable of changing waste into valuables, and the obtained lightweight building block can be used for insulating the outer walls, the baffle walls and roof of the building.

Description

technical field [0001] The invention provides a method for preparing light-weight building blocks by using waste foam glass corners, which belongs to the field of building materials. Background technique [0002] Foam glass is a new type of environmentally friendly thermal insulation material. It uses waste glass or material rich in glass phase as the main raw material, adds foaming agent and additives, grinds it to form a batch, and puts it into heat-resistant steel In the mold, preheating, sintering, foaming, shaping, demoulding, and annealing are performed to prepare a porous glass material. Foam glass has a series of excellent properties, including fire prevention, waterproof, thermal insulation, heat insulation, light weight, high strength, anti-corrosion, moisture insulation, etc., and can be widely used in industrial and building insulation projects. [0003] With the rapid development of our country's economy, the country's requirements for building energy conservat...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/06C04B14/24
Inventor 孙诗兵聂光临田英良姚晓丹
Owner BEIJING UNIV OF TECH
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