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Resin laminate

A laminated body, resin layer technology, applied in the direction of synthetic resin layered products, layered products, chemical instruments and methods, etc., can solve the difference in wear resistance, scratch resistance, hindered transparency, difficult to distinguish the surface, etc. problem, to achieve the effect of excellent processability

Inactive Publication Date: 2014-11-05
NIPPON STEEL CHEMICAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, in the examples shown as specific examples of these methods, a polyethylene terephthalate film and a cellulose triacetate film, which are inherently higher in pencil hardness than polycarbonate resins, are used as base materials, thereby making The pencil hardness reaches 4H to 6H. Although this effect is confirmed, the pencil hardness cannot be achieved only with a thin hard coating layer, so a hard base layer and auxiliary functions of inorganic materials are required
Therefore, these base layers and inorganic materials become important factors that hinder transparency, and are not suitable for display devices such as liquid crystal displays.
[0006] In addition, an attempt has been made to form two layers of a coating film made of an ultraviolet curable resin with a specific film thickness on a polycarbonate resin substrate using polycarbonate resin, which is a resin with low pencil hardness. UV-curable resins contain difunctional urethane acrylates, polyfunctional oligomers, polyfunctional monomers, monofunctional monomers, and have a specific number of functional groups, but the maximum pencil hardness in this technology is 4H, and it does not Sufficient (refer to Patent Document 7)
[0007] In addition, the above-mentioned Patent Document 7 evaluates the scratch hardness measured by the pencil method based on JIS K5600-5-4, and the structure in which a hard coat layer and a hard resin layer are laminated on a thermoplastic resin layer depends on the thermoplastic resin and the hard resin layer. Depending on the nature and thickness of the resin layer, it is affected by the thermoplastic resin as the lower layer, and plastic deformation and elastic deformation caused by dents occur. At first glance, it is difficult to distinguish whether the surface is just a dent or a scratch caused by a scratch.
In addition, depending on the material of the hard resin layer, cracks may occur due to deformation caused by unexpected dents, and it is difficult to measure the correct surface hardness only by measuring the hardness of a pencil.
In addition, when used as a protective plate for liquid crystal displays, etc. as mentioned above, it is necessary to consider the protection of scratches caused by harder metals and minerals in daily life, so it is necessary to use pencils that are softer than metals and minerals I am very worried about the difference between the wear resistance and scratch resistance in actual daily life.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0094] (Preparation of hard resin layer)

[0095] Dipentaerythritol hexaacrylate: 85 parts by weight and PMMA: 15 parts by weight were heated and kneaded to 110°C, and then 1-hydroxycyclohexyl phenyl ketone: 2.5 parts by weight as a photopolymerization initiator was mixed to obtain a curable resin combination.

[0096] Next, using a roll coater, the curable resin composition was cast (cast) on the peeled PET so that the thickness became 0.15 mm, and another peeled PET was laminated on the casted PET. After curable resin composition is on, use the high-pressure mercury lamp of 30W / cm, with 4000mJ / cm 2 The accumulated exposure dose is cured, and the peeled PET is removed by complete peeling to obtain a sheet-shaped hard resin layer with a predetermined thickness. The tensile elastic modulus and total light transmittance of the obtained hard resin layer were measured. The results are shown in Table 1.

[0097] (Manufacturing of resin laminates)

[0098] Polycarbonate (PC-115...

Embodiment 2

[0100] Except having made the compounding composition into the weight ratio shown in Table 1, it carried out similarly to Example 1, and obtained the hard resin layer and the resin laminated body. Table 1 shows the evaluation results of the molded articles obtained.

Synthetic example 1

[0102] 400 ml of 2-propanol (IPA) as a solvent and 5% tetramethylammonium hydroxide aqueous solution (TMAH aqueous solution) as a basic catalyst were placed in a reaction vessel equipped with a stirrer, a dropping funnel, and a thermometer. 150 ml of IPA and 126.9 g of 3-methacryloxypropyltrimethoxysilane (MTMS: Dow Corning Toray Silicone Co., Ltd. SZ-6030) were added to the dropping funnel, and the reaction vessel was stirred at room temperature for 30 minutes. A solution of MTMS in IPA was added dropwise. After the dropwise addition of MTMS was completed, the mixture was stirred for 2 hours without heating. After stirring for 2 hours, the solvent was removed under reduced pressure and dissolved in 500 ml of toluene. The reaction solution was washed with saturated brine until it became neutral, and then dehydrated with anhydrous magnesium sulfate. Anhydrous magnesium sulfate was filtered off and concentrated to obtain 86 g of a cage-type silsesquioxane compound having metha...

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Abstract

The invention provides a resin laminate having relatively high surface hardness and high transparency. The resin laminate has a hard resin layer and a substrate layer. The hard resin layer is formed by a curing resin composition with multi-functional(methyl)acryloyl monomers as an essential ingredient, has a three-dimensional cross-linking structure and a thickness of 25 [mu]m-250[mu]m. The substrate layer is formed by a monolayer thermoplastic resin or two or more layers of a multi-layer thermoplastic resin. An independent tensile elasticity modulus of the hard resin layer is 2.000-4,000 MPa; and a total light transmittance is over 90%. Besides, a ratio (t1 / t2) of a total thickness (t1) of the substrate layer to the thickness (t2) of the hard resin layer is 0.25-10; and a Bierbaum scratch hardness of the resin laminate is 20 kg / mm<2>-700 kg / mm<2>.

Description

technical field [0001] The present invention relates to a resin laminate having excellent surface hardness, transparency, and moldability, and particularly to a resin laminate suitable for a display panel as a transparent multilayer sheet. Background technique [0002] In electronic equipment such as digital cameras and mobile phones, as substrates of liquid crystal displays, etc., or as protective plates for protecting the surface of liquid crystal displays from scratches, contamination, etc., acrylic, polycarbonate, poly Laminates made of thermoplastic resins such as ethylene phthalate. These laminated resins have excellent optical properties and are less prone to cracking than glass, and thus have come to be widely used in fields where glass has been conventionally used in recent years. However, thermoplastic resins such as acrylic, polycarbonate, and polyethylene terephthalate have disadvantages in that surface hardness, abrasion resistance, and scratch resistance are i...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B27/08B32B7/12
CPCB32B7/12B32B27/08B32B27/308B32B2307/412B32B2307/584
Inventor 北村健一岩下新一佐藤惠后藤祯寿山田裕明熊田直刚矶崎正义林敬一
Owner NIPPON STEEL CHEMICAL CO LTD
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