An Energy Saving Solid Catalyst Atomization Drying System

A solid catalyst, atomization drying technology, applied in the direction of spray evaporation, evaporator accessories, etc., can solve the problems of short drying time, effective components of dried materials, affecting the quality of catalyst powder, sticking to the inner wall of the drying tower, etc., to achieve improved drying High efficiency, convenient disassembly, assembly, maintenance and replacement, simple and reliable structure

Active Publication Date: 2016-04-20
南京为邦环保科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

With this drying method, unit operations such as concentration, filtration, and crushing can be omitted, and the drying time is short (generally, the drying time is 5-30s), and there is little damage to the active ingredients of the dried material, so it is especially suitable for drying solid catalysts. and granulation molding, but in the process of spray drying in the existing catalyst drying device, the phenomenon that the dried material often sticks to the inner wall of the drying tower, because it is difficult for the sticky wall material to be taken out of the drying tower in time, resulting in The burning or deterioration of the sticky material affects the quality of the catalyst powder; and the exhaust gas generated during the drying process is discharged directly. Since there are micro-material powders that have not been fully separated in the exhaust gas, the exhaust gas is directly discharged into the atmosphere, which is harmful to the surrounding environment. impact, but also waste the heat energy contained in the exhaust gas

Method used

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  • An Energy Saving Solid Catalyst Atomization Drying System

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] Example 1: Such as figure 1 As shown, an energy-saving solid catalyst atomization drying system includes a drying tower 1 with a vertical cylindrical structure, a feeding device, a heating device, a rheumatic cooling device, a discharging device, a waste gas recycling device and an intelligent control cabinet, The top of the drying tower 1 is provided with a hot air distributor 9, and an electric high-speed centrifugal atomizer 4 is installed on the inner central axis of the top of the drying tower 1, and a circle of thermal insulation shell 12 is arranged around the tower body outside the drying tower body; The material tank 2 of the feeding device is connected to the top feed port of the drying tower through a pressure pump 3, and a primary air cooling device 10 is provided at the feed port to dry the material slurry and further improve the efficiency of entering the drying tower. The solid content of the inner slurry; the front end of the heating device is provided...

Embodiment 2

[0016] Example 2: Such as figure 1 As shown, as an improvement of the present invention, a cleaning device is provided in the drying system, and the cleaning device includes a rotary cleaning device 27 arranged at the bottom of the drying tower and a clean water tank 24 placed next to the material tank. Use the cleaning device to regularly clean and flush the entire system to avoid contamination between materials when drying different types of solid catalysts, thereby improving the purity of the product and prolonging the service life of the equipment in the system to a certain extent. The rest of the structures and advantages are exactly the same as in Embodiment 1.

Embodiment 3

[0017] Example 3: Such as figure 1As shown, as an improvement of the present invention, the inner wall of the drying tower body is lined with a hydrophobic layer. The body of the drying tower is mostly made of stainless steel, carbon steel or reinforced concrete. These materials are hydrophilic and are easy to be adhered by wet materials and scarred. Therefore, evenly brushing a layer of hydrophobic layer on the inner wall of the tower body can effectively reduce the probability of scarring of the spray drying tower. The rest of the structures and advantages are exactly the same as in Embodiment 1.

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Abstract

The invention relates to an energy-saving solid catalyst atomization drying system, comprising a drying tower with a vertical cylindrical structure, an electric high-speed centrifugal atomizer, a feeding device, a heating device, a rheumatic cooling device, a discharging device, and a waste gas recovery and utilization device , cleaning device and intelligent control cabinet, the electric high-speed centrifugal atomizer is installed on the inner central axis of the top of the drying tower, the feeding device is connected to the feeding port of the drying tower, the front end of the heating device is equipped with an air filter, and the discharge The device is installed at the bottom of the drying tower, and the front end of the rheumatic cooling device is equipped with a refrigerated dehumidifier. The waste gas recovery and utilization device sends the waste gas to the outside of the drying tower through the waste gas recovery tower. The intelligent control cabinet performs centralized and automatic control of the entire working process of the system. . The control and management of the whole system are convenient, the drying efficiency is high, the energy saving effect is good, and the pollution of the air environment by the waste gas is avoided.

Description

technical field [0001] The invention relates to a drying and granulation system, in particular to an energy-saving and high-efficiency centrifugal spray drying and granulation system for the dry production of solid catalysts. Background technique [0002] Catalysts play an irreplaceable role in the modern chemical industry, and about 80% of chemical reactions are related to the presence of catalysts. Most of the existing solid catalysts are nano-scale or micron-scale particle powders. There is interfacial tension between the particles and the solution, which is prone to particle aggregation, resulting in low catalytic activity and unsatisfactory catalytic effect. Therefore, in the process of preparing catalyst powder, drying is an extremely critical process. Spray drying is the most common drying technology for drying liquid into powder products in the chemical industry. Its working principle is: spray the material into droplets by spraying and disperse them in hot air, and...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01D1/18B01D1/30
Inventor 吴敏周宇红李伟杰杨黛
Owner 南京为邦环保科技有限公司
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