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A kind of polyurethane elastomer with low hardness, high strength and low pressure deformation and preparation method thereof

A technology of polyurethane elastomer and prepolymer, applied in the field of thermosetting polyurethane elastomer and its preparation, can solve the problems of difficult mixing, poor performance of polyurethane elastomer and high viscosity, and achieve excellent compression set and good degradation resistance. , the effect of excellent comprehensive performance

Active Publication Date: 2017-11-28
无锡宝通投资有限公司 +1
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

It has low hardness (JIS-A 43-69), but large compression set (30%-47%)
Chinese patent CN100528921C prepares prepolymerized polymethylene polyphenyl polyisocyanate with polyoxypropylene diol and independent 4-4'-diphenylmethane diisocyanate or polymethylene polyphenyl polyisocyanate containing at least 65 wt% 4-4'-diphenylmethane diisocyanate A low-hardness thermosetting polyurethane elastomer was prepared by using polyoxyalkylene polyols with a hydroxyl number of 2 to 3 as a curing agent, which has very low hardness (JIS-A 10-40) and excellent compression set (<3 %), but the tensile strength is very low (1.0-4.1MPa)
Chinese patent CN101982479B discloses a casting type polyurethane elastomer prepared by TODI and macromolecular polyol, diamine chain extender and trifunctional small molecule alcohol chain extender, which has higher tensile strength (42-56MPa ), excellent compression set (<8%), but higher hardness (Shao A 94±4)
[0007] In addition, in the preparation process of cast polyurethane elastomer, for some systems, there are problems such as too fast chain extension, high viscosity, and difficult mixing of chain extender / crosslinking agent after adding the system, resulting in the final polyurethane The performance of elastomers is poor, and there are certain limitations in the development of high-performance polyurethane elastomer materials through structural adjustment
[0008] Based on the problems in the development process of polyurethane elastomer materials, the performance status of materials and the market demand for high-performance polyurethane elastomer materials, the present invention proposes a polyurethane elastomer material with excellent comprehensive mechanical properties, low compression set, Polyurethane elastomer materials and preparation methods that can be adjusted within a wide hardness range and have excellent degradation resistance. Such methods also effectively solve the problems of excessive chain extension speed, high viscosity, chain extender / crosslinking agent, etc. in some systems. The problem that it is not easy to mix evenly after adding to the system

Method used

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  • A kind of polyurethane elastomer with low hardness, high strength and low pressure deformation and preparation method thereof
  • A kind of polyurethane elastomer with low hardness, high strength and low pressure deformation and preparation method thereof

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Embodiment 1

[0030]Add 100g of PCDL1000 into the reactor, vacuum dehydrate it at 110°C for 3h, then lower it to 50°C, then add 36.82g of PPDI into the reactor, stir and mix, and react at 70°C for 2.5h to obtain a prepolymer with an NCO% content of 8%. Component A: 42.22g PCDL500 was vacuum dehydrated at 110°C for 3h, then lowered to 50°C, added 0.94gEGO and 3.75gGl, stirred and mixed uniformly to obtain component B containing 90%PCDL500, 2%EGO and 8%Gl, The mass ratio of EGO and Gl is 1:4; add the above components A and B into the reactor (the isocyanate index R is 1.1) to stir, mix, defoam, react at 70°C for 5min, and pour at 100°C In the mold; place the mold in a 100°C oven to cure for 36 hours and demould. The properties of the obtained materials are listed in Table 1.

Embodiment 2

[0032] Add 100g of PCDL2000 into the reactor, vacuum dehydrate at 120°C for 2.5h, then lower to 55°C, then add 16.89g of PPDI into the reactor, stir and mix, and react at 80°C for 2h to obtain a prepolymer with an NCO% content of 4%. Component A: dehydrate 21.44g of PCDL2000 at 120°C for 2.5h in vacuum, then lower it to 60°C, add 0.38g of BDO and 3.40g of TMP, stir and mix well to obtain a group B containing 85% of PCDL2000, 1.5% of BDO and 13.5% of TMP Parts, wherein the mass ratio of BDO and TMP is 1:9; add the above-mentioned components A and B into the reactor (the isocyanate index R is 1.05) to stir, mix, defoam, react at 75 ° C for 2 minutes, pour in In the mold at 110°C; place the mold in an oven at 110°C to cure for 48 hours and demould. The properties of the obtained materials are listed in Table 1.

Embodiment 3

[0034] Add 100g of PCDL3000 into the reactor, vacuum dehydrate it at 150°C for 1.5h, then lower it to 60°C, then add 11.66g of PPDI into the reactor to stir and mix, and react at 85°C for 1.5h to obtain a prepolymer with an NCO% content of 3%. Component A; 8.19g of PTMEG3000 was vacuum dehydrated at 150°C for 1.5h, then lowered to 80°C, added 0.35g of BDO, 3.16g of TMP and 0.25g of bismuth isooctanoate catalyst, stirred and mixed uniformly to obtain 70% PTMEG3000, 3% The B component of BDO and 27% TMP and bismuth isooctoate catalyst (the ratio of catalyst and polycarbonate diol in component A is 0.25:100), wherein the mass ratio of BDO and TMP is 1:9; Add component B and component B into the reactor (isocyanate index R is 0.95), stir, mix, defoam, react at 80°C for 1min, pour into a mold at 100°C; place the mold in an oven at 100°C for 60h to release the mold . The properties of the obtained materials are listed in Table 1.

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Abstract

The invention discloses a low-hardness high-strength low-pressure-change polyurethane elastomer and a preparation method thereof. Materials consist of a prepolymer component A and a curing agent component B, wherein the component A consists of polycarbonate diols and diisocyanate, and the component B is a mixture of small molecule diol, small molecular polyhydric alcohols, macromolecular dihydric alcohol with the molecular weight of 500 to 3000, and a catalyst. The dehydrated polycarbonate diols and the diisocyanate react under 70 to 85 DEG C for 1.5 to 2.5h to obtain the prepolymer component A with NCO content of 3 percent to 8 percent; the dehydrated macromolecular dihydric alcohol, the small molecule diol and the small molecular polyhydric alcohols are mixed evenly to obtain the component B, and the component A and the component B are measured according to an isocyanate root index of 0.9 to 1.1, then are mixed and react, and are poured into a preheated mold to be cured and demolded, so as to obtain the thermosetting property polyurethane elastomer. The elastomer has the characteristics that the hardness is lower than Shore A hardness 90, the tensile strength is higher than 30Mpa, and the compression set is smaller than 10 percent, and is applied to elastomer components which are used for a long term and bearing load in the fields of automobiles, railways, aviation, medical treatment and the like.

Description

technical field [0001] The invention relates to a thermosetting polyurethane elastomer and a preparation method thereof, in particular to a thermosetting polyurethane elastomer with low hardness, high strength and low compression set and a preparation method thereof. Background technique [0002] Polyurethane elastomers are a type of polymer front-end copolymers containing more carbamate groups in the main chain, and have a unique structure of soft and hard segment block copolymers. Due to its excellent mechanical properties, wide adjustable range of hardness, wear resistance and many other excellent properties, it has important applications in the fields of automobiles, railways, aviation and other fields, especially in the field of biomedicine. Due to its Good biological stability and biological safety occupy a very important position. [0003] According to the structure of the soft segment, polyurethane can be divided into polyester polyurethane, polyether polyurethane a...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08G18/66C08G18/44C08G18/48C08G18/32C08G18/10
CPCC08G18/10C08G18/44C08G18/4854C08G18/664C08G18/3206C08G18/48
Inventor 张立群孟阳姜秀娟冯巧芳杨海波陈希
Owner 无锡宝通投资有限公司